Toward Subtle Manipulation of Fine Dendritic β-Nucleating Agent in Polypropylene

Dendritic β-nucleating agent (β-NA) can readily manipulate the formation of dendritic β-crystal with a unique toughening effect on polypropylene (PP) to drastically enhance the ductility. However, by the current method, the geometric size is too large to fully perform the nucleating efficiency. In this study, by comparatively investigating the effect of molecular weight of PP and diffusion of β-NAs in a PP melt, we proposed a novel carrier strategy that selective enrichment of β-NAs in a PP carrier was followed by directed migration into polymer matrix. Accordingly, the growth of NAs was controlled by the release from the PP carrier, which decreased the available amount of β-NAs during the growth stage. In this case, the viscosity difference between PP carrier and matrix determined the interfacial movement of β-NAs. When the PP carrier and matrix had same molecular weight, the diffusion and release became favorable to facilitate the formation of the dense and fine dendritic aggregates. As a result, the relative content of β-crystals reached 92%, with a drastic increase of ∼82% in the optimal condition compared to the directed compounded PP/β-NAs sample. This study can open a new avenue to tailor the topologies of β-NAs and the ensuing β-crystals for high-performance PP products.