Facile synthesis of a two-tier hierarchical structured superhydrophobic-superoleophilic melamine sponge for rapid and efficient oil/water separation

Oil leakages often cause fatal disasters for environmental pollution but an efficient treatment of the oil spills is still very challenging. Sponge-substrates with superhydrophobicity and superoleophilicity have been attracted much attention for oil/water separation. In this study, an inexpensive commercial melamine sponge was chemically modified for the uses of oil spills treatment by oil/water separation. Inspiring from the superhydrophobic property of lotus leaf, pyrrole was polymerized by a simple vapor-phase deposition to encapsulate the raw melamine-formaldehyde (MF) sponge. The as-formed thin polypyrrole walls were utilized as reducing reagent to generate Ag nanoparticles on the capsuled sponge. Accordingly, a superhydrophobic melamine sponge with a two-tier hierarchical structure was achieved after fluorination , and this material was applied to absorb oil from water. The absorption capacity, absorption rate and recyclability were investigated. This superhydrophobic sponge exhibited an efficient and fast oil/water separation performance in complicated environment and could be applied in industrial production because of its low cost and simple fabrication procedure. This study presents a facile strategy for the fabrication of efficient oil sorbents based on a two-tier hierarchical structure, providing a novel means for the upgrading of engineered sorption materials.