A super-elastic wearable strain sensor based on PU/CNTs yarns for human-motion detection

Yarn-based strain sensors increasingly garner attention for their potential applications in intelligent wearable electronic devices. Developing highly elastic conductive composite yarns and integrating them into fabrics poses a significant challenge in manufacturing flexible electronic devices. In this study, a polyurethane (PU)/carbon nanotubes (CNTs) composite nanofiber yarn was successfully and continuously prepared using a simple conjugate spinning technique. The resulting yarn exhibited excellent mechanical properties, with a high tensile strength of up to 56.7 MPa and an elongation at break of 504 %. A yarn with a dual conductive network was created using CNTs ink dip-coating. It demonstrated excellent conductivity (8.77 S/cm), exceptional linear variation, and reusability. The sensor remained stable after 1000 cycles of testing, exhibiting a relative electrical resistance change of up to 594 % under a strain of 350 %. Additionally, taking advantage of the inherent knittability of one-dimensional yarn structures, a susceptible wearable textile-type strain sensor was successfully developed using textile knitting technology. This sensor can be directly attached to the surface of the human body for real-time monitoring of human body dynamics. This sensor showcases significant promise for use in flexible, intelligent, wearable electronic devices.