Design and preparation of low-temperature curable, tough, repairable epoxy containing hindered urea-based dynamic reversible bonds

Traditional epoxy resins are of technological significance for structural adhesives and composite materials, as well as many others. However, brittleness limits its further development, and achieving a combination of toughness and rigidity in epoxy networks remains a great challenge. In this work, we designed and synthesized low-temperature curable, tough and repairable epoxy networks via hindered urea bond (HUB) crosslinking strategies. Mechanical testing revealed that the material exhibited simultaneously improved toughness and stiffness, and specifically, tensile strength, elongation at break, and toughness were able to reach 78.2 MPa, 8.61%, and 4.63 MJ · m−3, respectively. More importantly, the dynamic exchange of HUB dispersed between polymer chains enables HUB crosslinked epoxy with thermal-triggered reparability and recyclability. In addition, thermal properties, chemical stability and water resistance of toughened epoxy samples were also characterized. This work provides a practical guidance for the exploration of high-performance epoxy with the potential to be extended to other polymers.