Effect of Y2Zr2O7 content on improving mechanical properties and thermal shock resistance of AlN-based composite ceramics

Addressing the issue of carbon contamination during the smelting of specialty metals or alloys, utilizing graphite crucibles, has attracted considerable research attention, prompting the exploration of novel ceramic crucible materials. AlN ceramic, renowned for their exceptional high-temperature stability and resistance to corrosion, have emerged as promising candidates to mitigate this concern. Nonetheless, the limited mechanical properties and thermal shock resistance of AlN curtail its widespread application. In this study, Y 2 Zr 2 O 7 was introduced as an additive to enhance AlN's properties, and AlN-based composite ceramics were fabricated by employing pressureless sintering. The effects of Y 2 Zr 2 O 7 addition (3–10 wt%) on the mechanical properties and thermal shock resistance of the resulting composites were examined. The findings revealed that the incorporation of 5 wt% Y 2 Zr 2 O 7 (AlN-5YZO) led to the highest relative density and a refined grain structure , resulting in superior mechanical properties. Notably, the flexural strength , fracture toughness, and Vickers hardness of AlN-5YZO reached 322 MPa, 3.70 MPa m 1/2 , and 13.34 GPa, respectively. Furthermore, the presence of crack branching and crack deflection within the composite ceramics impeded crack propagation , effectively augmenting their thermal shock resistance. AlN-5YZO samples exhibited residual strength retention rates of 91.0 %, 84.2 %, and 76.7 % after 10, 20, and 50 thermal shocks between 1000 and 1600 °C, surpassing those of pure AlN. The findings of this study present promising avenues for advancing crucible materials tailored for high-temperature applications.