Electrospun fine-diameter polyimide nanofiber membranes via metal wire-based needle-free technique for high-efficiency PM0.3 filtration at high-temperature

Polyimide (PI) nanofiber materials have garnered attention in the field of high-temperature filtration due to their exceptional thermal stability. Enhancing their filtration efficiency for fine particulate matter (PM2.5–0.3) and exploring their performance limits under high-temperature conditions are crucial for high-temperature filtration applications. In this study, a metal wire-based needle-free electrospinning technique was employed to electrospin polyimide (PI) material, successfully fabricating nanofiber membranes with an average fiber diameter of 122 nm within just 10 min at an elevated electrospinning voltage of 80 kV (electric field:333.33 kV/m). The Fine-diameter PI nanofiber membrane achieved a filtration efficiency of 99.99 % for PM0.3 and operated at a low resistance of 189.18 Pa. After continuous treatment at a high temperature of 390 °C for one hour, the Fine-diameter PI nanofiber membrane still maintained a filtration efficiency of 99.96 % for PM0.3 and was capable of completely filtering PM2.5. This demonstrates the excellent stability and reliability of the Fine-diameter PI nanofiber membrane under extreme temperature conditions. Additionally, the membrane exhibited outstanding hydrophobic properties, with a static contact angle of 130 ± 3°, aiding in maintaining its filtration performance in humid environments. The Fine-diameter PI nanofiber membrane developed in this study offers a novel fabrication strategy for PM filtration in high-temperature environments and provides new insights into its limit performance.