High corrosion resistance of a novel armored super-hydrophobic Fe-Mn-Si-Cr-Ni coating

In this work, ultrasonic-assisted laser cladding technology was employed to fabricate shape memory alloy (SMA) coatings composed of Fe-Mn-Si-Cr-Ni on the surface of 304 stainless steel. Both experimental and simulated results unequivocally demonstrate a substantial improvement in both microhardness and wear resistance of the metal surface. Subsequently, a superhydrophobic coating with an “armor-like” structure was comprehensively prepared by integrating femtosecond laser (FSL) and nano SiO 2 spray-coating techniques. The creation of this microstructure on the coating surface efficiently facilitated the high-efficiency embedding of nano SiO 2 particles. Notably, the modified SMA coating exhibited stable superhydrophobic properties and exceptional corrosion resistance. This research not only provides novel approaches and methods for the preparation and modification of Fe-based memory alloy coatings but also highlights potential applications in the corrosion-resistant field. The work offers valuable insights for researchers in the field of materials science, emphasizing the synergistic effects of ultrasound-assisted laser cladding technology, femtosecond laser, and nano SiO 2 spraying techniques. It provides robust support for the development of new functional coatings.