Microplastic-free, single-layered functional surface with localized liquid-discharging molecular channels for disposable hygiene products

Conventional disposable absorbent hygiene products (DAHPs) currently represent a significant type of solid waste in landfills and are a substantial producer of fiber-based microplastics. In this work, a novel multifunctional cellulose nonwoven (CNW) is reported. The key structural design of this material was achieved by covalently grafting a naturally cycloheptatriene product namely hinokitiol and a silane covalent bridge, successfully transforming the original super hydrophilic substrate into a single-layered, multifunctional material with precisely designed liquid-discharging molecular channels and a tailored, sophisticated hydrophobic/hydrophilic distribution structure. This 3D structure perfectly mimics the conventional adhesive-bonded polyolefin/polyesters laminates comprising a top sheet and a liquid acquisition and distribution layer (ADL). The results of XPS and 1 H NMR indicated the hinokitiol was successfully chemically bonded to the CNW surface. Compared with polyolefin or cotton substrates, the optimal CNW product ( CNW-H-A-2 ) exhibits significantly improved long-term wearing comfort by minimizing the liquid strike-through time (by 26–27%), reducing wet-back amount (by 65–90%), and ensuring an outstanding air-permeability (3011 mm·s - 1 ). Excellent antibacterial properties against Staphylococcus aureus (86.4%) and Escherichia coli (97.3%) were achieved due to the good preservation of the bioactive phenol groups of hinokitiol. Additionally, it can be completely enzymatically-degraded within 24 h. This strategy holds promise as a potential solution for mitigating fiber-based microplastics pollution of DAHPs.