One-Pot Synthesis of Pd@Pt Core-Shell Icosahedron for Efficient Oxygen Reduction

Enhancing the limited utilization and overall yield of Pt-based catalysts is essential for advancing proton exchange membrane fuel cell technology. Herein, we report a facile one-pot method that utilizes TEG as both a solvent and a reductant to efficiently synthesize a Pd@Pt core-shell icosahedron. By controlling the surface energy between Pd and Pt precursors, we achieved the formation of Pd@Pt core-shell icosahedra, resulting in a fourfold reduction in reaction time and an eightfold increase in yield. Moreover, the core-shell structures exhibited a significant enhancement in electrocatalytic activity, stability, and Pt utilization efficiency. In comparison to commercial Pt/C, the Pd@Pt core-shell icosahedron exhibited efficient mass activity (MA, 1.54 A mg−1Pt) and specific activity (SA, 2.24 mA cm−2Pt) at 0.9 V (vs. RHE), while demonstrating excellent stability with minimal loss of activity even after 10,000 potential cycles. The Pd@Pt icosahedra configuration integrates the advantages of multiply twinned nanostructures, leading to rich electrochemical active surface sites and fast charge transport, thereby improving its catalytic performance and long-term stability during electrocatalytic reactions.