PAM/CNTs-Au microcrack sensor with high sensitivity and wide detection range for multi-scale human motion detection

As the quintessential material for flexible sensors, conductive hydrogels face an inherent sensitivity-sensing range paradox and electrical-mechanical balance, which significantly curtail its applicability in multiscale motion detection. Inspired by the spider slit sensor, PAM/CNTs-Au hydrogel microcrack sensor is obtained by depositing conductive gold film on the surface of PAM/CNTs hydrogel using magnetron sputtering. By modulating the cross-linking density of conductive hydrogels and the content of carbon nanotubes (CNTs), it is possible to tailor the mechanical properties and adhesion of PAM/CNTs-Au hydrogel crack-based sensors. This self-adhering flexible sensor aids in minimizing detection errors arising from mechanical mismatch between flexible sensors and human tissues. Moreover, the exceptional electrical conductivity of CNTs, coupled with their unique one-dimensional structure, facilitates the formation of an interconnected conductive network "bridge" within the hydrogel. The harmonization of electrical and mechanical attributes in the PAM/CNTs flexible substrate is achieved by finely tuning the crosslinking density of the PAM hydrogel and the content of carbon CNTs. Simultaneously, the high-conductivity "islands" formed by the Au conductive layer during stretching ensures elevated sensitivity (gauge factor (GF) = 54.89) over an extensive detection range (>1200%). The distinctive "island-bridge" configuration of the PAM/CNTs-Au hydrogel microcrack sensor effectively suppresses crack propagation, thereby markedly augmenting the sensor's stability. Successful monitoring of physiological and motion signals across various scales attests to the potential of the PAM/CNTs-Au hydrogel microcrack sensor in wearable biosensor.