PVDF-based energetic films with high output performance: Synergistic effect based on Al/Ti

With the ongoing advancement of miniaturization and microfabrication, Micro-Electro-Mechanical Systems (MEMS) energetic devices are increasingly demanding higher output capabilities from energetic materials. This study investigates the incorporation of Titanium (Ti) into PVDF-based energetic films to improve their performance. We fabricated five Al/Ti/CuO/PVDF energetic composite films with varying Ti contents by direct ink writing (DIW). The results indicate that the Al/Ti/CuO/PVDF films demonstrate superior performance compared to Al/CuO/PVDF(AT-0). Notably, the 50 wt% Al/50 wt% Ti/CuO/PVDF (AT-50) film achieved optimal performance, exhibiting a 68% increase in combustion rate compared to the AT-0 film. Additionally, it showed a reduction in ignition delay time by 6 ms, an increase in flame temperature of 160.9 K, a 24% rise in maximum pressure, a pressurization rate enhancement of 117%, and an overall increase in heat release of 26.8%. This is attributed to the synergistic effect of the Al/Ti bimetallic fuels, where their close contact creates an alloying reaction that releases a large amount of heat and avoids the detrimental effects of Al sintering. This Al/Ti/CuO/PVDF energetic composite film, characterized by its exceptional synergistic mechanism and high energy output, holds significant promise for integration with MEMS devices, paving the way for innovative applications in micro-ignition, micro-propulsion, and micro-startup technologies. Highlights Ti was added to the PVDF-based energetic films to form the dual-fuel system. The Al/Ti dual-fuel has a synergistic effect to improve output performance. The 50wt%Al/50wt%Ti/CuO/PVDF film can achieve optimal output performance.