Selective synthesis of methyl ethyl carbonate intensified by reactive distillation from consecutive transesterification of methyl carbonate and ethanol

Reactive distillation (RD) can be effectively used to improve the selectivity of the intermediate product for complex multi-reaction schemes, which involves using distillation to manipulate the column profiles in the RD column (RDC) to attribute the desired reaction and the manipulating reactions to facilitate separation. As the demand for ethyl methyl carbonate (EMC) has increased significantly due to its structural characteristics, the selective synthesis of EMC from the consecutive transesterification of dimethyl carbonate (DMC) and ethanol (EtOH) in the presence of azeotropes between reactants and products was studied as featured reaction schemes. The basic resin catalyst KC161 is utilized to build the kinetic reaction model and supplement the primary data for the process design. The pilot-scale RD experiments are explored to verify the feasibility and the reliability of the model. The impact of critical operation and structure parameters on the conversion and selectivity of the reaction and the azeotropes formed in the system were analyzed. A hybrid distillation process containing an RDC, pressure-swing distillation columns, and a regular distillation column, was designed and optimized based on minimized total annual cost (TAC) using a sequential iterative algorithm. 0. 9997 (mole purity) EMC and 0. 9999 (mole purity) diethyl carbonate (DEC) were obtained with EMC selectivity up to 0.863%.