Synthesis of a novel biomass-based flame retardant featuring vinyl-terminated chemical cross-linking and application in flame retardancy, smoke suppression, toxicity reduction and mechanical enhancement of PAN composite fibers

To develop green and efficient polyacrylonitrile (PAN) fibers with excellent fire safety properties, a new biomass-based flame retardant (PPC@VA) with vinyl-terminated groups was prepared based on the reaction of hexachlorocyclotriphosphonitrile, teat polyphenols, ethylenediamine and vinylphosphonic acid. Subsequently, it was mixed with spinning solution to obtain PPC@VA/PAN through wet spinning, which were then chemically cross-linked via thermal initiation to achieve CC-PPC@VA/PAN fibers. CC-PPC@VA/PAN showed a significant improvement in flame retardancy with a limiting oxygen index value of 32.5 %. The peak of smoke production rate, total smoke production and CO production rate were lowered by 81.9 %, 77.8 % and 91.3 %. Besides, the hazardous gas HCN was greatly suppressed. Owing to the macromolecular entanglement, hydrogen bonding and covalent cross-linking, CC-PPC@VA/PAN improved elongation at break and tensile strength by 19.2 % and 72.1 %. Also, chemical cross-linking contributed to decrease the migration of P/N-based flame retardants, lower the potential risk of water eutrophication and increased the service life of the fibers.