Thermal-driven self-healing and recyclable thermosetting polyurethane resins for energy harvesting

Improving the mechanical properties, self-healing capabilities, and recyclability of friction layer materials is crucial for the advancement of high-performance triboelectric nanogenerators (TENG). In this study, self-healing cross-linked polyurethanes were synthesized through the prepolymer technique, employing the Diels-Alder (D-A) reaction between the furan ring and Bismaleimide (BMI). The tensile strength of PU film with 10 wt% MBI is 54 MPa, and the shape recovery rate is 96.99 %. Moreover, it exhibits excellent self-healing and recyclable characteristics. Surface cracks can be healing within 10 min under heat, reshaped through hot pressing, while retaining 93.3 % of its mechanical properties. Additionally, the 2 cm × 2 cm area PU-based TENG can generate a short-circuit current, open-circuit voltage, transferred charge, and power density of 3.6 μA, 89 V, 29 nC, and 2.5 W/m 2 , respectively, at a frequency of 1 Hz. Futhermore, the self-healing efficiency of mechanical properties and the triboelectric output performances were found to reach 93.3 % and 98 %, respectively, after reprocessing. This study introduces a promising method for enhancing self-healing, shape memory characteristics, and the design of wearable TENG devices.