Tri-source integrated adenosine triphosphate complexed copper ions anchored to boron nitride surfaces for enhancing flame protection of waterborne epoxy coatings

The abundant C, P, and N elements in the structure of adenosine triphosphate (ATP) can act as carbon, acid, and gas sources, and thus can be used as an efficient intumescent flame retardant. Here, a layer of polydopamine (PDA) with polyhydroxyl groups was firstly loaded on the surface of BN to provide a bridging effect for the surface modification of BN. Then, ATP-Cu was immobilized on the BN surface by complexation of ATP with Cu 2+ , resulting in an efficient inorganic-organic-metal composite flame retardant (BNP@ATP-Cu). This composite flame retardant effectively combined the high barrier effect of BN, the high swelling property of ATP and the catalytic carbon formation activity of Cu 2+ . The experimental results revealed that the EP loaded with BNP@ATP-Cu showed the lowest backside temperature (171.2 °C), indicating the highest thermal barrier effect. Moreover, BNP@ATP-Cu/EP exhibited the most significant swelling characteristics (22.7 mm, 17.46) and smoke suppression effect (42.8 %). In contrast, the carbon residue of BNP@ATP-Cu/EP (30.8 %) was significantly higher than that of the other coated samples, which was related to the combined effect of BN and ATP-Cu. The above relevant results fully demonstrated the effectiveness of the composite flame retardants in improving the fire resistance of epoxy coatings.