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Sustainable oil-water separation via hydrophobic nano-modified cationic polyacrylamide: Enhanced efficiency and eco-friendly applications

Journal 2025 · IF 3.4 · 发表于 2025 年 8 月 16 日
作者: Muhammad Faisal Altaf,Bo Peng,Hafiz M. Irfan,Zhuang Miao,Ousseini Seidina Ousseini,Jixiang He,Ali Keçebaş,Yashar Aryanfar
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摘要

The efficient separation of oil from complex industrial wastewaters, particularly hydraulic fracturing flowback, remains a critical environmental challenge. This study presents an innovative approach to utilizing cationic polyacrylamide (CPAM) synergistically modified with hydrophobic nano silica (SiO 2 ) and 3-(methacryloyloxy)propyltrimethoxy silane (KH570) to enhance oil/water separation efficiency. Comparative evaluation of unmodified CPAM against CPAM-SiO 2 -KH570 composites at varying SiO 2 loadings (10%, 13%, and 16%) revealed significant performance improvements. Unmodified CPAM achieved a peak transmittance of 89% at pH 7 (0.4 g/L), with reduced clarity in acidic and alkaline conditions. In contrast, the nano-modified composites demonstrated superior and more robust flocculation. The 10% SiO 2 composite exhibited excellent clarity (90-94% at pH 7) and the broadest dose tolerance (0.3-0.4 g/L), offering high operational flexibility. The 13% SiO composite achieved the highest and most robust clarity (95-98% at pH 7) over a broad dosage window (0.25-0.4 g/L), maintaining strong performance across varying pH, making it ideal for high-specification polishing. While the 16% SiO 2 composite delivered clarification (∼99%) at lower dosages (0.1-0.2 g/L), it exhibited a narrow optimal window and high pH sensitivity. These enhancements result from the hybrid flocculant’s increased hydrodynamic diameter 16-25 μm vs. ∼7 μm for CPAM and sustained positive charge. Additionally, stronger electrostatic and hydrophobic anchoring via the KH570 alkyl shell, combined with enhanced bridging capability due to rigid silica nodes, leads to more stable flocs. This research demonstrates that hydrophobic nano-modified CPAM offers a highly efficient, fast-kinetics, and structurally robust solution for oilfield wastewater treatment, enabling high separation efficiency with reduced chemical consumption and promoting sustainable water management practices.

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