UCST-Activated Network Reinforcement in Hybrid Microgels for Smart Plugging

Conventional polymer-based plugging materials often fail in deep-well environments due to passive thermal softening and network relaxation, which significantly compromise mechanical integrity and interfacial retention. To address this challenge, a novel smart Upper Critical Solution Temperature (UCST)-responsive hybrid microgel (SUPA) was synthesized for adaptive plugging in complex formations. The distinctive UCST responsiveness was conferred by incorporating N-(2-amino-2-oxoethyl)acrylamide (NAGA) and N-(2-hydroxypropyl) methacrylamide (HPMA) functional units into a robust dual-crosslinked network. Particle size analysis and oscillatory rheology in saline solution revealed the thermal activation mechanism: surpassing the critical temperature triggers the dissociation of intramolecular hydrogen bonds, driving polymer chain extension and volumetric expansion. This conformational transition induces dynamic network reinforcement, quantified by a significant ~7.5-fold increase in the storage modulus (G′). Consequently, the SUPA-enhanced fluid exhibited superior rheological performance, including a 4.4-fold increase in low-shear viscosity and rapid thixotropic recovery (ratio of 1.06). Crucially, lost circulation tests confirmed reliable and highly efficient sealing performance under harsh conditions of 150 °C and 5 MPa, even in fractured models. This study validates a design strategy centered on UCST-activated network reinforcement, offering a robust, mechanism-driven solution for severe lost circulation control in deep-well drilling.