Production of gasoline range hydrocarbons from methanol on hierarchical ZSM-5 and Zn/ZSM-5 catalyst prepared with soft second template

Nano hierarchical mesoporous ZSM-5 catalysts were prepared with cationic dimethyldiallyl ammonium chloride acrylamide copolymer (PDDA) as a soft second template. Using ZSM-5 catalyst as a matrix, Zn/ZSM-5 catalysts were also obtained by the wet impregnation method. The effect of the PDDA amount and Zn loadings on the properties of the catalysts, including crystallinity , morphology, textural properties, acid nature and catalytic activity in MTG reaction, was investigated by XRD , FESEM , TEM, Nitrogen adsorption–desorption isotherms and NH 3 -TPD method, respectively. The MTG reaction was performed in a fixed bed reactor , and the result revealed that the nano hierarchical ZSM-5 catalyst prepared with a PDDA/Si molar ratio of 0.070 possesses longer stable phase of 70 h with a liquid hydrocarbon selectivity of 29.8%. Zn/ZSM-5 catalyst with a Zn/ZSM-5 ratio of 0.07 wt.% shows the highest liquid hydrocarbon selectivity, reaching 62.5%.