Performance evaluation of a wet air oxidation reactor with external circulation for high-chemical oxygen demand wastewater treatment

The presence of high-concentration organic contaminants in wastewater poses considerable risks to the health of both humans and ecosystems. Wet air oxidation (WAO) is an attractive treatment option, but current dilution and retreatment processes do not align with economic and environmental principles. Here we report an external circulation wet oxidation treatment process that utilizes oxidizing liquids to reduce feed concentration. By coupling energy consumption model with computational fluid dynamics model, we explore the optimal parameters for an industrial external circulation reactor. A 90 kt/a external circulation wastewater treatment system has been established, achieving a 21.6% increase in chemical oxygen demand (COD) removal efficiency and a 34.8% reduction in energy consumption. These findings provide a promising pathway for the efficient, low-energy treatment of high-concentration organic wastewater while minimizing freshwater resource consumption.