Study on separation of N, F and Al from hazardous aluminum dross by alkaline roasting

Herein, fluorine fixation, nitrogen removal, and the alkaline solution recovery of alumina were studied using calcium-based high-temperature soda roasting. In addition, the effects of roasting conditions, dissolution conditions, and additives (carbon alkali and calcium salt) on fluorine fixation and alumina recovery were studied. The results show that when the roasting temperature was 1100 ℃ and the roasting time was 2 h, the dissolution temperature was 80 °C, while the dissolution time was 20 min. The ratio of soda to dross was 1.0, and 30 wt% CaCO 3 had been added as a fluorine fixing agent. The Al extraction rate from aluminum dross (AD) reached 86.21%, the denitrification rate reached 99.54%, the concentration of soluble fluoride ion was reduced to 0.111 g·L −1 , and the fluoride fixation rate was 75.04 wt%. CaF 2 is the main component of the leaching residue, which can be added as an insulation material for electrolysis. Alkaline oxidation roasting and calcium-based fluoride fixation are effective methods to separate aluminum, fluoride, and nitrogen. This study provides a new method for the safe and efficient utilization of AD.