ZSM-5 crystals grown on the wall of a long tubular reactor as a structured catalyst for cracking of endothermic fuels

In situ growth of ZSM-5 crystals on the surface of Ni-based alloy supports by hydrothermal synthesis and their mechanical, structural stability were investigated. ZSM-5 crystals grown on the wall of a long (750   mm) tubular reactor with a small inner diameter (1   mm) was evaluated as a structured catalyst for cracking of n -heptane as a model endothermic fuel. The results have shown that the adhesion strength between ZSM-5 crystals and the support was strong enough to resist a heating/fast-cooling cycle (the sample was immersed into water immediately after being heated to be 750   °C). The crystalline structure of ZSM-5 crystals was also stable against the heating/fast-cooling cycle. The structured catalyst was shown to be catalytically active for cracking of n -heptane (LHSV   =   200   h −1 ) at 700   °C. The formation rates of gaseous cracking products were 9.8   ml   min −1 and 29.3   ml   min −1 for the bare tubular reactor and the tubular reactor with ZSM-5 crystals grown on the wall, respectively. These structured catalysts show high promise for cracking of endothermic fuels at high temperatures.