Interfacial architecting of organic–inorganic hybrid toward mechanically reinforced, fire-resistant and smoke-suppressed polyurethane composites

Polyurethane (PU) composites integrated with outstanding fire retardancy, smoke suppression as well as ameliorated mechanical property is attractive, but remains a challenge. Here, we demonstrate the interfacial architecting of organic–inorganic hybrid (ACAPP) by reacting renewable chitooligosaccharide (COS) with ammonium polyphosphate (APP) and ammonium octamolybdate (AOM) via a one-pot, facile and eco-friendly approach. The ACAPP with multiple hydroxyl groups shows good compatibility and strong interfacial adhesion force with PU matrix due to the abundant covalent cross-linking points and hydrogen bonds networks. The incorporation of 15 wt% ACAPP enables the resultant PU composite to achieve a V-0 rating, a limiting oxygen index of 26.1%, 31.1% and 44.8% reduction in total heat release and total smoke production, respectively, far outdistancing conventional APP. The suppressed fire hazards mainly benefits from the synergy catalytic carbonization effect of ACAPP in condensed phase. Moreover, ACAPP reinforces the tensile strength of PU whilst retaining the decent ultimate elongation. This work may offer a referable exemplification for constructing green flame-retardant to balance high fire safety and mechanical properties.