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ZSM-5
APPLIED CATALYSIS A-GENERAL · 2025 · IF 4.8

FeOx clusters confined in ZSM-5 as a high-performance catalyst for Fischer-Tropsch synthesis of lower hydrocarbons

Qichao Lu,Jie Li,Chen Liang,Lei Liu,Jinxiang Dong

Under the dual pressures of oil depletion and low-carbon transition, Fischer-Tropsch synthesis (FTS) technology offers a viable option for producing high value-added lower (C 2 -C 4 ) hydrocarbons from non-oil sources. However, conventional Fe-based catalysts often suffer from deactivation due to carbon deposition and sintering. Here, we report a unique Fe-ZSM-5 catalyst synthesized by doping Fe into ZSM-5, which demonstrates excellent FTS catalytic performance. During high-temperature template removal, Fe species migrated from the zeolite framework to form highly dispersed FeO x clusters (∼2 nm). Upon treatment by syngas, these FeO x clusters aggregate to form uniformly small-sized Fe 5 C 2 @C core-shell particles distributed on ZSM-5 support. The confinement effect of the inter-crystalline structure effectively prevents the sintering of Fe 5 C 2 . The smaller Fe 5 C 2 particles exhibit controlled CO dissociation, reducing the concentration of activated carbon species (C*), and the carbon shells (∼6.5 nm) limit the departure of C*, effectively suppressing carbon deposition. This unique structure enables stable catalytic activity for over 100 hours with maintained product selectivity. The Fe-ZSM-5 catalyst achieved a C 2 -C 4 hydrocarbons selectivity of 54.52 %, nearing the 56 % theoretical limit of the Anderson-Schulz-Flory (ASF) distribution. Additionally, the hydrophobic carbon shell prevents excessive oxidation of Fe 5 C 2 , reducing CO 2 selectivity by ∼56 % compared to conventional Fe/ZSM-5 catalysts, significantly enhancing atomic utilization efficiency and aligning with the principles of green development.

研究领域: 化学工程 · 材料科学 · 能源催化
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JOURNAL OF ANALYTICAL AND APPLIED PYROLYSIS · 2024 · IF 5.8

Catalytic co-pyrolysis of cabbage waste and plastics with Ni/ZSM-5 catalysis to produce aromatic-rich oil

Yingna Li,Muhammad Sajjad Ahmad,Mudassir Hussain Tahir,Maryam Bashir,Arif Muhammad Khan,Rana Muhammad Irfan,Imran Riaz Malik,Boxiong Shen

This study investigates the selective production of aromatics through the co-pyrolysis of cabbage waste and plastics followed by catalytic reforming with Ni-modified ZSM-5. Co-pyrolysis significantly improves the inflection point (a parameter for determining thermal stability) to 251.3 °C from 232.7 °C. This process also enhances the relative yield of olefins and phenols , which are precursors for aromatic production to 25.46 and 17.23 respectively, up from 13.87 to 12.05. Furthermore, catalytic pyrolysis elevates the relative yield of aromatics to 53.4, as confirmed by Thermogravimetric Analysis (TGA) and Thermogravimetric-Fourier Transform Infrared Spectroscopy (TG-FTIR) analyses. GC-MS confirms the enhanced formation of valuable chemical precursors via co-pyrolysis such as phenols and olefines to 18.67 % and 22.13 % leading to a 63.81 % selective yield of aromatics in the final oil with 10Ni/ZSM-5. Ni modification of ZSM-5 is influential in decreasing PAH formation (7.26 % from 20.37 %), indicating that this two-step process is an effective method for transforming waste into high-quality bio-oil with enriched aromatic content.

CAS / MDL: 13478-00-7
研究领域: 环境科学 · 能源化学
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JOURNAL OF MATERIALS SCIENCE · 2024 ·Vol. 59 ·期 35 ·16486-16500 · IF 3.5

Synthesis of hierarchical ZSM-5 with ultra-small mesopore structure and its catalytic performance during methanol to hydrocarbons

Jiao Chuyu,Jiao Qirui,Zhang Wei,Ji Zhuo,Zheng Jiajun,Dai Weijiong,Wang Yan,Pan Meng,Li Ruifeng

Introduction of mesopore system into zeolite crystals is always deemed to be an effective strategy to improve diffusion and acidic accessibility. In this work, a hierarchically structured ZSM-5 with an ultra-small intracrystalline mesopore structure was prepared by using lysine as a pore-forming agent via a hydrothermal crystallization procedure. The structured and textured properties of the as-synthesized samples were characterized by XRD, SEM, EDS, TEM, NH 3 -TPD, FT-IR and N 2 adsorption–desorption isothermals. The results showed that a purely-phased hierarchical ZSM-5 zeolite with a size of 2–6 nm mesopore can be obtained under the condition of lysine/Al 2 O 3  = 2–8. The addition of lysine in the precursor not only generated an ultra-small mesopore system, but also had a significant effect on the acidity of the synthesized sample: With the increased amount of added lysine, the acid density and acid strength of the as-prepared zeolite catalyst were gradually weakened. The effects of the introduced hierarchical pore structure and the tailored acid sites on the catalytic performance of the catalysts were investigated during methanol dehydration to hydrocarbons reaction. The introduced hierarchical pores and the weakened strong acids significantly improved the stability of the catalyst. Meanwhile, the reduced acid density strongly inhibited hydrogen transfer of light olefins intermediate and then increased the selectivity toward light olefins on the hierarchical zeolite catalysts. Graphical abstract To overcome phase separation resulted from brittle combining forces between template and zeolite precursor, lysine, which is easily soluble in water and has a stable structure in the temperature range of ZSM-5 synthesis, served as a mesoporous template, and then, a hierarchical ZSM-5 zeolite was prepared in a hydrothermal method.

CAS / MDL: 56-87-1
研究领域: 材料科学 · 催化化学
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MICROPOROUS AND MESOPOROUS MATERIALS · 2021 · IF 5.455

Construction of a novel lanthanum carbonate-grafted ZSM-5 zeolite for effective highly selective phosphate removal from wastewater

Yi Yang,Huiqi Zhu,Xuhui Xu,Lulu Bao,Yinuo Wang,Haowen Lin,Chenyang Zheng

Eutrophication caused by excessive phosphate has become a global environmental issue that urgently needs to be solved due to its destructive effect on the ecosystem and adverse effect on human health. In this study, a novel lanthanum carbonate-grafted ZSM-5 zeolite (LC-ZSM-5) was developed to effectively achieve highly selective phosphate removal from wastewater. The LC-ZSM-5 adsorbent shows high adsorption capacity (highest at over 45 mg-PO 4 3- /g) in the pH range of 3–6 with a fast adsorption rate (reaching 80% of the maximum adsorption capacity within 150 min and equilibrium at 350 min). High stability can be observed with less than 0.3 mg/L La leakage during the adsorption process . Four kinetic models are used to describe the adsorption process. The pseudo second order model and the Elovich model are found to fit the data best with a high correlation coefficient (r 2  = 0.99), showing that the adsorption process is influenced simultaneously by the phosphate concentration and interaction between adsorbent and adsorbate. The change of curve slope from 4.0 to 0.89 and intercept from 0.76 to 27.6 in intra-particle model indicates that the adsorption process is controlled by a combination of intra-particle diffusion and film surface diffusion . The maximum phosphate adsorption capacity calculated from the Langmuir model is 47.7 mg-PO 4 3- /g, and the adsorption isotherm data are fitted well by the Freundlich model (r 2  = 0.95) and the Koble-Corrigan model (r 2  = 0.95), suggesting that the phosphate adsorption process is dominated by nonregular multilayer adsorption with the coexistence of monolayer adsorption. The ionic strength and co-existing anions have little impact on the adsorption capacity of LC-ZSM-5, proving the adsorption selectivity of phosphate onto LC-ZSM-5. Characterization results show that spindle-like lanthanum carbonate particles are fabricated on ZSM-5. Combining the adsorption process and the characterization, it can be derived that phosphate is adsorbed by LC-ZSM-5 mainly through electric attraction and ligand exchange. Our study demonstrates the great potential application value of LC-ZSM-5 in commonly seen phosphate-containing wastewater.

研究领域: 环境科学 · 材料科学
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FUEL · 2025 · IF 7.5

Morphology-driven catalytic performance of H-ZSM-5 in benzene alkylation with syngas

Qicheng Li,Xihu Zhao,Xiaobo Song,Juan Dong,Zhitong Zhao,Pan Hao,Qi Shi,Xuekuan Li

Benzene alkylation with syngas is attractive for alkylbenzene production, which use metals/metal oxides combining H-ZSM-5 zeolites as the catalyst. Herein, the H-ZSM-5 zeolites with three different morphologies—spindle-, flake-, and nano-sized—were synthesized. Subsequently, crystal structural, textural and acidic properties of three H-ZSM-5 zeolites and their corresponding bifunctional catalysts were characterized and the catalytic reaction activity and stability of the benzene alkylation with syngas were investigated. The bifunctional catalyst derived from nano-sized zeolites demonstrates an initial benzene conversion rate of 46.7% and reduces by 71.78% after 51 h of continuous operation, owing to abundant acid sites, large surface area and mesopores diameters, and balanced acidity to promote reactant and product diffusion. The spindle-shaped zeolite catalyst delivers the highest initial benzene conversion rate (53.77%) due to abundant acid sites. However, the benzene conversion rate drops to 12.12% of the initial value after 39 h due to limited micropore volume and relatively small mesopore diameters of the catalyst. The flake-shaped zeolite catalyst exhibits the lowest initial conversion rate and the shortest lifetime (30 h) owing to the fewest accessible acid sites and the peculiar pore structure. Three cases indicate that increasing mesopore volume is conducive to improve ratio of Brønsted to Lewis acid sites (B/L), resulting in enhancement of the catalytic activity. Meanwhile, the huge micropore volume and increased mesopore diameter are positive to alleviate pore blockage and coverage of active sites due to high mass-transfer efficiency within the zeolitic channels. These textural advantages collectively contribute to a delayed catalyst deactivation process and sustained catalytic activity. This work highlights the pivotal role of the H-ZSM-5 morphology in the benzene alkylation process with syngas and facilitates the efficient development of production process for non-oil alkylbenzene.

CAS / MDL: 57-13-6 78-10-4
研究领域: 催化化学 · 材料化学 · 石油化工 · 多相催化 · 纳米材料
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EUROPEAN JOURNAL OF INORGANIC CHEMISTRY · 2022 ·Vol. 2022 ·期 24 ·e202200260 · IF 2.551

Aerosol Assisted Synthesis of Y/ZSM-5 Composite Zeolite and Its Application in Cracking Reaction

Guang Xiong,Shengyang Zhou,Liping Liu,Ji Qian,Jiaxu Liu,Leping Zhao

Graphical Y/ZSM-5 composite zeolite was synthesized by an aerosol-assisted hydrothermal method including a two-step crystallization. The structure and acidity of the composite zeolite can be modulated by monitoring the synthesis conditions. Y/ZSM-5 composite zeolite was synthesized by an aerosol assisted hydrothermal method including a two-step crystallization. The aerosol technique was used to prepare the precursor of Y/ZSM-5 composite zeolite. This helped to fully utilize the amorphous silica-alumina species left in the primary crystallization solution of NaY zeolite, and to bring the two zeolites close to each other during the second crystallization step. The optimal adding sequence and synthesis conditions were investigated to reduce the amount of template and accelerate the crystallization rate. The composite zeolites were analyzed using XRD, SEM, nitrogen physical adsorption, NH 3 -TPD techniques. It was found that the acid properties can be adjusted by modulating the SiO 2 /Al 2 O 3 molar ratio of the secondary crystallization feed. The BET specific surface area of the optimal Y/ZSM-5(20) composite zeolite is 502 m 2 /g, the pyrolysis conversion rate of 1,3,5-triisopropylbenzene reaches 95.1 %, and the selectivity to benzene reaches 53.4 %.

CAS / MDL: 717-74-8
研究领域: 材料科学 · 催化化学
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Science China-Chemistry · 2024 ·Vol. 67 ·期 4 ·1242-1249 · IF 10.4

Oxygenic iron clusters in ZSM-5 zeolite promote quantum sieving of gaseous hydrogen isotopes

Zhang Jingjing,Deng Yongyan,Gai Dongxu,Shi Yang,Feng Xingwen,Li Peilong,An Yongtao,Zou Xiaoqin

Isotopic separation is of paramount importance for producing high-purity heavy hydrogen, yet the process remains hugely challenging. Here, we report on an Fe/ZSM-5 zeolite that was able to efficiently separate deuterium from protium via chemical quantum sieving. Structural data showed that four types of Fe species were present in Fe/ZSM-5 and oligomeric Fe–O clusters in the zeolite pores were correlated directly with gas selectivity. Gas adsorption revealed that Fe–O species served as the main adsorption sites and interacted with D 2 more strongly than with H 2 . D 2 /H 2 separation was exemplified using thermal desorption spectroscopy. D 2 /H 2 selectivity increased with Fe loading in Fe/ZSM-5 and a selectivity of 32.1 was obtained with an optimal loading of 7 wt%. The shift of desorption temperature supports the chemical affinity-based quantum sieving of D 2 over H 2 . This study demonstrates an effective strategy for enhancing D 2 /H 2 separation and the high selectivity means that Fe/ZSM-5 has strong potential in hydrogen isotope separation.

研究领域: 材料科学 · 物理化学 · 分离科学 · 催化化学 · 纳米材料
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JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY · 2021 · IF 2.262

Synthesis and catalytic properties of ZSM-5 crystals with different morphologies in gelatin hydrogels

Xueshuai Chen,Rongli Jiang,Zihan Zhou,Xingwen Wang

In this work, ZSM-5 crystals with sheet-like morphology and well-dispersion were successfully synthesized from addition of green and cheap natural polymer (gelatin). The morphology and dispersion of crystals were related to the gelatin amount added to the synthesis gel, the three-dimensional pores of polymer hydrogels can serve as microreactors for controlling zeolite growth and dispersion in a confined space. Catalytic activity for the methanol to hydrocarbons (MTH) reaction of sample synthesized by adding gelatin at a gelatin/H2O mass ratio of 2% was better than that obtained from the synthesis gel free of gelatin. Its excellent catalytic performance can be attributed to the proper acidity, well-dispersion, and sheet-like morphology.

CAS / MDL: 1941-30-6
研究领域: 材料科学 · 催化 · 化学工程
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JOURNAL OF POROUS MATERIALS · 2024 · IF 2.5

Collaborative role of seed solution and CTAB in the synthesis of hierarchical ZSM-5 zeolites and their templating mechanism

Zhang Yanting

Both seed solution and Cetyltrimethylammonium bromide(CTAB) serve as common template agents in the synthesis of hierarchical ZSM-5 zeolites. However, their specific roles in the synthesis process have not been clearly understood. In this study, hierarchical ZSM-5 zeolites were successfully synthesized using a 1.5% mass fraction (relative to the silicon source) seed solution in combination with varying amounts of CTAB. The physical and chemical properties of the hierarchical ZSM-5 zeolites were characterized using X-ray powder diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), low-temperature N 2 adsorption-desorption, scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermogravimetric analysis (TG), ammonia temperature-programmed desorption (NH 3 -TPD), pyridine-IR, and 2,4,6-collidine-IR. The investigation revealed that the CTAB content significantly influenced the synthesis of hierarchical ZSM-5 zeolites, with CTAB contributing to framework filling, charge balancing, and acting as a mesoporous template during the synthesis process, while the seed solution primarily served as a structure-directing agent. Moreover, utilizing the conversion of C8 aromatic hydrocarbons as a probe reaction, it was demonstrated that ZSM-5 zeolites synthesized with the co-assistance of seeds and CTAB exhibited enhanced conversion for ethylbenzene and m-xylene compared to samples synthesized exclusively with a seed solution.

CAS / MDL: 100-41-4
研究领域: 材料科学 · 催化化学
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Journal of Environmental Chemical Engineering · 2025 · IF 7.2

Selective preparation of aromatic compounds from catalytic pyrolysis polyester coating over Ni, Mo and Co metal modified ZSM-5

Zhen-Qiang Yu,Yao-Xin Xiao,Dong Liang,Che Zhao,Zhen Huang,Gang-Qi Cheng,Rui Shan,Hao-Ran Yuan,Yong Chen

The chemical upgrade of the waste polyester coating on the surface of aluminum cans to value-added products can not only decrease the release of toxic substances, but also improve the quality of aluminum in the recycling process. In this study, different types of zeolite molecular sieve catalysts loaded with Ni, Mo and Co were synthesized, and utilized in the rapid catalytic pyrolysis of polyester coating. Among them, the Ni/ZSM-5 achieved the maximum aromatic compounds yield of 68.43 % at 600 ℃. A series of characterization results demonstrated that the embedding of transition metals (like Ni) could promote the cyclization and aromatization of products through deoxidation and dehydrogenation reactions by changing the pore structure and increasing total acid content (Brønsted and Lewis acids) of the ZSM-5 molecular sieve. Meanwhile, the thermodynamics of polyester coating during catalytic pyrolysis was studied by thermogravimetric method. The average activation energy of Ni/ZSM-5 catalytic pyrolysis of polyester coating is 238.65 kJ/mol. Furthermore, even after being reused for over 5 cycles, the catalyst can still maintain a relatively high yield of aromatic compounds (exceeding 60 %). Finally, the mechanism for aromatic compounds formation from Ni-modified ZSM-5 in-situ catalyzed polyester coating pyrolysis was proposed. This work provided useful ideas for the subsequent treatment of solid wastes.

CAS / MDL: 12054-85-2
研究领域: 环境科学 · 化学工程 · 材料科学
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CANADIAN JOURNAL OF CHEMICAL ENGINEERING · 2025 · IF 1.9

Preparation and selective adsorption performance of F-modified ZSM-5 zeolite for m-cresol and p-cresol

Xudong Wang,Yanyang Wu,Tianyou Wang,Bin Wu,Kui Chen,Lijun Ji

M-cresol and p-cresol, typically produced as mixtures in industrial processes, are crucial chemical intermediates. However, their separation is challenging due to their similar structures and properties. ZSM-5 zeolite has shown potential as an adsorbent for separation, while the performance is yet to be improved. In this study, ZSM-5-F(x) was synthesized via hydrothermal method, incorporating F − ions during the synthesis process. The adsorption behaviour of m-cresol and p-cresol on ZSM-5-F(x) was investigated through static experiments, with ZSM-5-F(8) demonstrating the highest selectivity (9.01). Both ZSM-5-F(0) and ZSM-5-F(8) were characterized using XRD, scanning electron microscopy (SEM), and Brunauer-Emmett-Teller (BET) techniques. In addition, the introduction of F − ions increased the material's electronegativity, as demonstrated by the change in zeta potential from 53.22 to −45.93 mV. Single-component adsorption of m-cresol or p-cresol on ZSM-5-F(0) and ZSM-5-F(8) respectively were investigated in detail. The adsorption of m-cresol on ZSM-5-F(8) showed a non-monotonic phenomenon with a significant decrease after 0.06 mol/L. The thermodynamic parameters including Δ G , Δ H , and Δ S were calculated accordingly. All the values |Δ G |, |Δ H |, and |Δ S | of both components on ZSM-5-F(8) were greater than those on ZSM-5-F(0), suggesting that the introduction of F − ions facilitated the adsorption. Competitive adsorption experiments on both ZSM-5-F(0) and ZSM-5-F(8) were conducted at 298.2 K. The results indicated that the selectivity α p/m on ZSM-5-F(8) increased with increasing initial concentration and laid between 13 and 14. After seven consecutive regeneration cycles, the selectivity (α p/m ) only decreased to 13. This study suggests that ZSM-5-F(8) could be a promising adsorbent for m-cresol and p-cresol in industrial applications.

研究领域: 化学工程 · 材料科学
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Waste and Biomass Valorization · 2024 · IF 2.6

Enhanced Gas/Oil Production from Catalytic Fast Pyrolysis of Polyethylene over Cu/Ce Co-Modified ZSM-5

Luo Bo,Liu Huiyu,Shan Rui,Zhang Jun,Yuan Haoran,Chen Yong

Purpose This work aims to investigate the thermal behavior and kinetic characteristics of polyethylene (PE) pyrolysis over Cu/Ce modified ZSM-5. The influences of metal types, particles size of active center and interaction of Cu–Ce species on products distribution are elucidated. Methods Metal-modified ZSM-5 catalysts were prepared by negative pressure impregnation method. Catalytic fast pyrolysis and thermogravimetric experiments were conducted using Py–GC/MS and TG/MS for the qualitative and quantitative analysis of pyrolysis products. Results Morphology characterization indicated the interaction of Cu–Ce species facilitated the regulation of active center size into a nanoparticle scale. The final products were restricted to a carbon number of less than 9 over CuCe/ZSM-5. Cu–Ce modification increased the aliphatic content from 58.5 to 76.1%. Kinetic analysis revealed a remarkable reduction in activation energies during both the intermediate and final stages, where an average decrease of 30% was achieved. Conclusion The synergistic effects of Cu 0 and CeO x facilitated the formation of more short chain olefins by enhancing C–C bonds cleavage activity. Undesired polycyclic aromatic hydrocarbons (PAHs) were avoided by the optimal steric hindrance of CuCe/ZSM-5. Graphical Abstract

CAS / MDL: 8002-74-2
研究领域: 能源化学 · 催化材料科学
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