International Journal of Electrochemical Science
·
2023
·
IF 1.5
Sun Jiaqi,Peng Yaru,Chen Zeng
Applications of the molten salt electrodeposition method have attracted researcher’s attention in the preparation of magnesium-based alloys in the past decades. Sometimes, hot corrosion occurs on the surface of a metal electrode in molten salt. Here, the corrosion of a Ni electrode and its effect on the electrochemical formation processes of Mg-Ni alloys were studied in LiCl-KCl-MgCl 2 molten salt under an Ar atmosphere. Immersion experiments and some electrochemical experiments, such as cyclic voltammetry (CV), open-circuit chronopotentiometry (OCP), and potentiostatic electrolysis, were carried out to investigate the performance of a Ni metal electrode in LiCl-KCl-MgCl 2 molten salt. Hot corrosion of the Ni electrode became serious with the addition of MgCl 2 , and MgO was deposited on the surface of the Ni sheet. The CV and OCP experiments showed that the water introduced from outside had serious effects on the electrochemical reaction processes in this experiment. Corrosion of the Ni substrate was dynamically and thermodynamically inhibited in the electrochemical formation processes of Mg-Ni alloys. However, there was a small amount of MgO in the Mg-Ni alloys, and corrosion of the Ni sheet showed obvious effects on the morphology of Mg-Ni alloys
研究领域:
材料科学
·
电化学
✓ 已验证
DOI
高影响因子
Small
·
2022
·Vol. 18
·期 45
·2203852
·
IF 15.153
Baoshan Zhang,Shuo Liu,Shaojie Zhang,Yu Cao,Huili Wang,Chengyu Han,Jie Sun
Sustainable production of hydrogen from seawater electrolysis has attracted much attention in recent years. Considering that Cl - might corrode metal substrate by crossing through the covered catalyst, the conventional Ni(II)Fe(III)-layered double hydroxide (NiFe-LDH) loaded on metal substrate, as a favorable oxygen evolution catalyst, cannot be directly used for seawater electrolysis. Herein, an anti-corrosion strategy of PO 4 3- intercalation in NiFe-LDH is proposed, in which the highly negatively charged PO 4 3- in the interlayers can prevent the Ni substrate from Cl - corrosion by electrostatic repulsion. In order to verify the anti-corrosion effect, the two electrodes of the pristine NiFe-LDH and the PO 4 3- intercalated NiFe-LDH are evaluated in a solution with high Cl - concentration. PO 4 3- can effectively hinder the migration of Cl - between the interlayers of NiFe-LDH, thus the corrosion life of the PO 4 3- intercalated NiFe-LDH is more than 100 times longer than that of the pristine NiFe-LDH. The improvement of stability is attributed to the inhibition effect of Cl - passing through the interlayers of NiFe-LDH, leading to the protection of Ni substrate. This work provides a design strategy for the catalysts loaded on the metal substrate, which has excellent Cl - -corrosion resistance and can be widely used in hydrogen generation from seawater electrolysis.
研究领域:
材料科学
·
电化学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
International Journal of Electrochemical Science
·
2023
·
IF 1.5
Huanghua Zhang,Yuming Zhao,Jinhui Liu,Jilei Xu,Dong Guo,Chenxu Li,Xianghong Zhou,Peixu Yang,Shaojun Zhang
The corrosion behavior of Mg-7Nd and Mg-10Y binary alloys were investigated through scanning electron microscope observation, hydrogen evolution, weight loss experiment and electrochemical test. It was found that the corrosion rates of two alloys are mainly influenced by the micro-galvanic corrosion between the second phase and α-Mg matrix, and the second phases (Mg 12 Nd and Mg 24 Y 5 ) have a higher activity than α-Mg matrix and act as an anode to corrode preferentially during the micro-galvanic corrosion process. Mg-7Nd alloy has a faster corrosion rate than Mg-10Y alloy due to the fact that it contains more second phase and the second phase containing Nd elements is more reactive. The different distribution of rare earth elements in the alloy can lead to different corrosion morphology.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
Coatings
·
2025
·Vol. 15
·期 9
·981
·
IF 2.8
Hao Zhang,Hao Yu,Chang Liu,Yesheng Huang,Haoyu Wu,Pan Yi,Kui Xiao,Jin Gao
The coupled factors of high temperature, high humidity, and high salinity in tropical marine atmospheres severely threaten the long-term service performance of power transmission and transformation infrastructure. This paper establishes an accelerated cyclic testing protocol (salt spray → drying → damp heat → drying) to evaluate performance and elucidate the dynamic corrosion failure mechanisms of the organic Zn14Al1.4 composite coating. By integrating multiphysical characterization techniques (SEM, EDS, XPS) with electrochemical analysis, this study for the first time elucidates the dynamic transformation of corrosion products: initially dominated by Zn(OH)2, progressing to complex passive phases such as Zn5(OH)8Cl2·H2O, Zn5(OH)6(CO3)2, and Zn6Al2(OH)16CO3in the mid-term, and ultimately dominated by Fe-based products (FeO, Fe2O3, Fe3O4, FeOOH) that drive interfacial failure. And a four-stage corrosion evolution model was defined: incubation period, accelerated degradation phase, substrate nucleation stage, and catastrophic failure phase. The investigation reveals a shift in the coating/substrate interface failure mechanism from purely physical barrier effects to electrochemical synergy, providing a theoretical framework for the optimized design and service-life prediction of anticorrosive coatings for transmission and transformation equipment in tropical environments.
研究领域:
材料科学
·
腐蚀与防护
·
表面工程
·
电化学
·
环境老化
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF THE AMERICAN CERAMIC SOCIETY
·
2025
·Vol. 108
·期 5
·e20355
·
IF 3.8
Liang Xu,Hongfei Gao,Xin He,Min Niu,Zhiwei Dai,Haotian Ni,Lei Su,Hongjie Wang
Ceramic thermal barrier coating (TBC) materials are used to protect the superalloys from the damage of harmful high-temperature airflow and improve the efficiency of jet and gas turbine engines. However, the long-term application of TBC materials and the robustness of these materials can be destroyed by aggressive calcium-magnesium-alumina-silicate (CMAS) melt during high-temperature service. Increasing the configuration entropy of material by doping multiple principal components has become a research hotspot in the design of corrosion-resistant thermal barrier coating material and has opened an infinite space of chemical composition, structure, and material properties. In this study, high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 was synthesized and its CMAS corrosion behavior was investigated by experimental investigation and first-principles calculation. The effects of the increase of configurational entropy and the subsequent potential effects on the CMAS corrosion behavior of Ce-based fluorite oxides have been sufficiently investigated. By compared with control samples, the high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 possesses the minimum infiltration depth of CMAS melts and the denser corrosion reaction layer, indicating the best corrosion resistance. The corrosion resistance mechanism of high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 was studied by first-principles calculation. The greater stability and resistance to segregation of CMAS melt in the CMAS/(La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 system, the poor adsorption capacity for CMAS melt which leads to a weak infiltration ability of CMAS melt; the weakest interfacial chemical reaction at the interface indicated by the smallest value of Griffith rupture work and the least species migration of high-entropy fluorite oxide can be responsible to the enhanced corrosion resistance. Our work reveals that increasing the configuration entropy can be an effective strategy for TBC material to enhance corrosion resistance.
研究领域:
材料科学
·
计算材料学
✓ 已验证
产品关联
DOI
高影响因子
SURFACE & COATINGS TECHNOLOGY
·
2025
·
IF 6.1
Xiaopeng Hu,Sai Liu,Qing Liu,Yang Su,Junyao Wu,Zhihang Xie,Jinwei Guo,Wang Zhu
The service life of thermal barrier coatings (TBCs) in calcium magnesium aluminosilicate (CMAS) and molten salt environments has become a key factor in determining engine reliability and safety. The effect of interface roughness (bond coating surface roughness) on the CM (CMAS + molten salt (Na 2 SO 4 + NaCl + NaVO 3 )) corrosion resistance of electron beam physical vapor deposition (EB-PVD) TBCs is investigated. The addition of molten salts lowers the melting point of CM, leading to more severe destructive effects compared to single CMAS corrosion. Moreover, the 1200# specimen (Ra = 2.0 μm) exhibits the best resistance to CM corrosion. The adjustment of interface roughness significantly alters the microstructure of the top-ceramic coating and induces changes in crack patterns after CM corrosion. Therefore, appropriately reducing interface roughness is key to improving the isothermal CM corrosion resistance and high-temperature CM corrosion-induced thermal shock performance of TBCs.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
Acta Metallurgica Sinica-English Letters
·
2024
·Vol. 37
·期 7
·1147-1160
·
IF 2.9
Cheng Bishan,Li Depeng,Xing Baikang,Hou Ruiqing,Jiang Pingli,Zhu Shijie,Guan Shaokang
Magnesium and its alloys have attracting rising attention as one of biodegradable metallic materials. However, the rapid corrosion and severe localized corrosion still hinder their extensive applications in clinics. In this study, micro-alloying of Ca (≤ 0.1 wt%) into Mg0.5Zn0.2Ge alloy developed in our previous work was explored to further enhance the corrosion resistance and alleviate the localized corrosion of the alloy. The results reveal that the addition of Ca leads to the transformation of the cathodic Mg 2 Ge phase in Mg0.5Zn0.2Ca alloy into anodic MgCaGe phase in Ca-containing alloys, thereby changing the galvanic couples in alloys during immersion. The preferential dissolution of MgCaGe phase promotes the participation of Ca and Ge into the formation of corrosion products, resulting in the enrichment of Ca and Ge in the outmost of corrosion product layer, which stabilizes and passivates the corrosion product layer on Mg alloy surface. Additionally, the enrichment of Zn at the corrosion interface seems to further hinder the corrosion of Mg matrix. All of these factors confer a slower and more uniform corrosion on Mg0.5Zn0.2Ge x Ca ( x < 0.1 wt%) alloy, which provides favorable candidates for the further processing to gain suitable biodegradable Mg alloys.
研究领域:
材料科学
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生物医学工程
✓ 已验证
产品关联
DOI
高影响因子
CORROSION SCIENCE
·
2024
·
IF 7.4
Fei Gao,En Su,Jiaming Hou,Jiale Wang,Yukun Zhou,Haotian Qin,Zhenhai Xie,Jinlong Mao,Huaiyu Li,Wenjie Tao,Yingqi Chen,Junyu Qian,Guojiang Wan
Long-term corrosion profile of molybdenum was studied in three different simulated body fluids up to 28 days, compared with magnesium, zinc, and iron from the perspective of biodegradable metals (bio-metals). Their corrosion rate, mode, products and surface characteristics were comprehensively fathomed. Strikingly, Mo showed progressively advantageous long-term corrosion behavior with the smallest corrosion rate, and most importantly, more uniform mode, as compared with the other three bio-metals. It also performed bilaterally under the simulated inflammatory and bovine serum protein added conditions, with different corrosion progressions. These findings provide an optimistic outlook in opting molybdenum as a new type of bio-metal.
研究领域:
材料科学
·
生物医学工程
✓ 已验证
产品关联
DOI
高影响因子
Materials
·
2024
·Vol. 17
·期 5
·1094
·
IF 3.1
Lincai Peng,Shaomu Wen,Jing Yan,Huali Yu,Zhan Wen,Zhi Wang
Carbon dioxide corrosion presents a significant challenge in the oil and gas field. This study simulates the corrosive environment characteristics of oil and gas fields to investigate the corrosion inhibition properties of three triphenylmethane dyes. The inhibitive performance and mechanisms of these dyes were analyzed through weight loss and electrochemical testing, revealing that crystal violet (CV) exhibited a superior inhibition effectiveness over malachite green (MG) and Fuchsine basic (FB). At a concentration of 150 ppm in a CO2-saturated 5% NaCl solution at 25 °C, CV achieved an impressive maximum inhibition efficiency of 94.89%. With the increase in temperature, the corrosion rate slightly decreased, and the corrosion rate was 92.94% at 60 °C. The investigated CV acted as a mixed-type corrosion inhibitor and its protection obeyed the Langmuir adsorption isotherm. The corrosion morphology was characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and confocal laser scanning microscopy (CLMS). Quantum chemical calculations and molecular dynamics simulations were employed to validate the corrosion inhibition mechanisms, providing guidance for the further application of these dyes in corrosion control.
研究领域:
材料科学
·
化学工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
CORROSION SCIENCE
·
2022
·
IF 7.72
Yanan Cui,Tao Zhang,Fuhui Wang
The effect of inhibitors on the corrosion behavior of AZ91D magnesium (Mg) alloy was investigated via a combination of experimental and computational approaches. A new inhibition mechanism was proposed that the nucleation of corrosion products affected by inhibitor. The Mg(OH) 2 embryos carry positive charges during the metal dissolution process because the pH is lower than the isoelectric point. The positively charged embryos suppress the crystal nucleation, indicating that the inhibitor with negative charges can adsorb on the embryos, resulting in the acceleration of the embryo growths. Consequently, a dense corrosion product film and superior inhibition efficiency were obtained.
研究领域:
材料科学
·
电化学
✓ 已验证
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
·
2021
·
IF 5.161
Xiaohong Ji,Wei Wang,Jizhou Duan,Xia Zhao,Lifei Wang,Yanli Wang,Ziyang Zhou,Weihua Li,Baorong Hou
In this research, the oleic acid (OA) and 2-mercaptobenzimidazole (MBI) encapsulated in the chitosan/poly(vinyl alcohol) (CS/PVA) core-shell nanofibers are synthesized and used for developing core-shell/epoxy composite coatings on Q235 steel substrate to enhance the service-life of coating systems. The results indicate the successful preparation of the CS/PVA core-shell nanofibers loaded with corrosion inhibitors . The corrosion protection performance of the composite coatings are evaluated by electrochemical impedance spectroscopy , revealing that the maximum inhibition efficiency of OA and MBI is 96.66% and 99.36% after 10 and 20 days immersion in alkaline and acidic electrolyte, respectively. Furthermore, the formation of a self-healing film over the metallic substrate after immersion in corrosive electrolyte is confirmed. The synergistic effect of chitosan protonation and MBI corrosion inhibitor makes the composite coating have high corrosion inhibition efficiency in acidic electrolyte. This pH-responsive self-healing approach is potentially useful for designing next-generation of self-healing coatings with high healing efficiency.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
SURFACE & COATINGS TECHNOLOGY
·
2023
·
IF 5.4
Chuanpeng Li,Yu Liu,Qiangliang Yu,Shuang Sun,Siyu Liu,Chen Zhao,Xingwei Wang,Shuangshuang Yang,Bo Yu,Meirong Cai,Feng Zhou,Weimin Liu
In this study, two-dimensional transition metal carbides and carbon nitride (MXene) and mesoporous silica nanoparticles (SiO 2 ) loaded with corrosion inhibitor 1-(3-((N-n-butyl) aminecarboxamido) propyl)-3-hexadecyl imidazolidin bromide (M16) were used to prepare a M16@MXene-SiO 2 nanocomposite with good anti-corrosion and wear resistance. The structure and composition of the nanocomposites were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA) and X-ray photoelectron spectroscopy (XPS). The synthesized M16@MXene-SiO 2 nanocomposite was then added to an epoxy coating on Q235 carbon steel. The uniform distribution of M16@MXene-SiO 2 in the coating was confirmed by SEM and atomic force microscopy (AFM). The electrochemical impedance spectroscopy (EIS) test showed that the corrosion resistance of epoxy coating was the best when the addition amount of M16@MXene-SiO 2 was 5 wt%, and its electrochemical impedance could reach 5.98 × 10 9 Ω∙cm 2 . After 144 h immersion, the coating resistance (R c ) of the epoxy coating decreased to 3.88 × 10 3 Ω∙cm 2 , and that of the epoxy coating with M16@MXene-SiO 2 increased to 1.01 × 10 4 Ω∙cm 2 . The corrosion inhibition efficiency of M16@MXene-SiO 2 was tested by potentiodynamic polarization. After immersion for 24 h, the corrosion current density (I corr ) of the epoxy coating was 2.23 × 10 −7 A∙cm −2 , which reduced to 4.38 × 10 −8 A∙cm −2 after adding M16@MXene-SiO 2 and the corrosion inhibition efficiency increased by 80.36 %. In addition, the wear resistance of the epoxy coating was tested by reciprocating friction experiment. The friction coefficient of the epoxy coating decreased from 0.44 to 0.12 after adding 5 wt% M16@MXene-SiO 2 . The results showed that the composite coating had excellent corrosion resistance, self-healing properties and wear resistance. The improvement in corrosion could be explained by the filling of coating defects with MXene-SiO 2 and the formation of corrosion inhibitor films. The improvement of friction performance was mainly attributed to the friction transfer film formed by MXene-SiO 2 and M16.
研究领域:
材料科学
·
电化学
·
表面工程
✓ 已验证
产品关联
DOI
高影响因子
危险品化学品经营许可证（带存储）