Metasurface-regulated X-band absorption of atmospheric plasma-sprayed FeSiCr/CaO-B2O3-SiO2 composite coatings for high-temperature radar stealth
To meet the need for ultrathin high-temperature radar-stealth coatings with effective X-band absorption, a metasurface-regulated FeSiCr/CaO-B 2 O 3 -SiO 2 (FSC/CBS) composite coating was designed. FSC/CBS coatings with different FSC contents were fabricated by atmospheric plasma spraying to examine the effects of absorber loading on particle state, microstructure, electromagnetic parameters, and high-temperature absorption. Increasing FSC content raised the in-flight particle temperature and promoted FSC spreading and flattening, causing the absorbing phase to evolve from isolated particles to lamellar structures and locally connected conductive networks. These structural features enhanced interfacial polarization and conduction loss, whereas excessive FSC aggregation suppressed the effective magnetic response through demagnetization and skin-effect shielding, degrading impedance matching. The 1-mm-thick 40FSC/CBS coating showed stable Ku-band absorption at 600 °C, with reflection loss below −5 dB over 11.7-18.0 GHz. After metasurface loading, its effective absorption band was regulated to 8.0-13.78 GHz, covering the entire X band, and the cavity radar cross section was reduced by 12.17 dBsm.
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