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ENERGY CONVERSION AND MANAGEMENT · 2021 · IF 9.709

Wearable thermoelectric 3D spacer fabric containing a photothermal ZrC layer with improved power generation efficiency

Mufang Li,Jiaxin Chen,Mengying Luo,Weibing Zhong,Wen Wang,Xing Qing,Ying Lu,Liyan Yang,Qiongzhen Liu,Yuedan Wang,Dong Wang

Harvesting energy directly from the body heat has been suggested as an effective way to realize sustainably and uninterruptedly wearable power supply. However, the low temperature gradient (ΔT) between the human body and the environment has limited the power generation efficiency. In this study, the photothermal-thermoelectric 3D spacer fabric (ZrC-PPSF) was prepared by coating a thin zirconium carbide/polyurethane (ZrC/PU) photo-thermal layer on the poly (3,4-ethylenedioxythiophene):poly (styrenesulfonate) (PEDOT:PSS)/spacer fabric (SF) thermoelectric composite (PPSF). By utilizing the excellent photo-thermal conversion of ZrC and the thermal insulation performance of PPSF, a larger ΔT was generated and maintained, so as to enhance the power generated and efficiency. The effects of ZrC concentration, SF thickness and optical power density on the photo-thermal efficiency and voltage generated were studied. When the ZrC concentraiton is 1.5 wt%, the ΔT increases form 67.5 °C to 179.3 °C under the optical power density of 500 mW/cm 2 . Regardless of sunny and cloudy day, a larger ΔT can be generated. Based on this, a flexible and wearable wristband containing 30 ZrC-PPSF units was prepared. Encouragingly, the voltage generated by the wristband under the sunshine is almost 11 times the voltage generated indoors. Under the optical density of 100 mW/cm 2 for 800 min, the highest voltage generated by the wristband is 9.11 mV, much higher than the 3.12 mV generated without light. All the results demonstrate that it is a very effective and simple method to improve the thermoelectric power generation efficiency by photo-thermal conversion. The wearable TE device prepared in this study is especially suitable for outdoor application, and provide continuous and stable energy for the wearable electronics.

CAS / MDL: 67-68-5 107-21-1
研究领域: 材料科学 · 能源技术
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VACUUM · 2022 · IF 4.11

Microstructure and enhanced mechanical properties of ZrC/Zr composites added by in-situ Y2O3 reinforced particles

Xinjiang Zhang,Ziqing Chen,Zhaohui Liu,Meng He,Zirun Yang,Jiahui Wang

The in-situ hybrid particle-reinforcements are a novel strengthening mode for the advanced metal matrix composites . In this study, Zr matrix composites incorporating the fixed amount of ZrC particles with the different amounts of Y 2 O 3 particles were prepared by the in-situ reaction among Zr, graphite, Y, and ZrO 2 during the arc-melting. Results revealed that the graphite/Zr reaction produced the uniform in-situ ZrC particles in the Zr matrix, and the Y/ZrO 2 reaction formed the Y 2 O 3 particles. In-situ Y 2 O 3 addition refined the Zr matrix and led to the polygonal morphology of the ZrC particle. The coarser Y 2 O 3 grew in bulk, and some fine Y 2 O 3 dendrites were formed along Zr boundaries. The influence of different contents of Y 2 O 3 reinforcements on the hardness and compressive properties were analyzed. Compared with the single ZrC reinforcements, the hybrid Y 2 O 3 introduction resulted in a higher hardness and enhanced compressive strength . This hybrid structures were believed to be favorable to mechanical responses in the composites, and the relevant mechanisms for the hardening and strengthening effect of such hybrid forms were discussed.

研究领域: 材料科学 · 力学
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MATERIALS LETTERS · 2023 · IF 3

Ultralight ZrB2/ZrC nanofiber aerogels with excellent elasticity and ultra-low thermal conductivity

Zhuoli Xu,Fuping Li,Yan Zhang,Sixuan Zhang,Kang Zhao,Yufei Tang

In this work, ZrB 2 /ZrC nanofiber aerogels with excellent elasticity and ultra-low thermal conductivity were prepared by electrospinning and freeze-drying. The aerogels with isotropic cellular-like pore structure were obtained with pore walls composed of graphene oxide attached with ZrB 2 /ZrC nanofibers. The aerogels showed recoverable property under 60 % compressive strain. The thermal conductivity of the aerogels was 0.029 W·m −1 ·k −1 , much lower than that of other carbide and boride aerogels. These intriguing results may offer considerable advantages for thermal insulation in extreme environments.

研究领域: 材料科学 · 热绝缘材料
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AIP Advances · 2023 ·Vol. 13 ·期 5 · IF 1.6

Microstructure and mechanical properties of spark plasma sintering produced ZrC–Mo composites

Zhang Lan,Yu Shiyao,Ma Huizhong,Zhu Mingcheng,Zhang Jidong

The fabrication of ZrC–Mo composites with (10–25 vol. %) Mo content using a spark plasma sintering at 1750 °C under 35 MPa was investigated in this research. The effects of adding various Mo contents on the composites were also examined. The microstructure and phase analysis were investigated by scanning electron microscopy, x-ray diffractometer, and energy dispersive spectroscopy. Microscopic analysis revealed that the addition of metal Mo resulted in making the ceramic particles of ZrC finer, the sintered products denser, and the sintering conditions softer. Moreover, a continuous solid solution forms in the composite as the Mo content rises, the (Zr, Mo)C and (Zr, Mo) 2 C start to generate, and thus solid solution strengthens the material. The addition of metal Mo reduced the grain size of the ceramic composite and also lead to fine-grain strengthening. With a relative density of 97.53%, a Vickers hardness of 23.88 GPa, and a flexural strength of 317.55 MPa, the composite possessed the best properties when the molybdenum volume fraction reaches 15 vol. %. The synergistic effect of fine grain strengthening and solid solution strengthening improved the mechanical behavior of the composite.

CAS / MDL: 12070-14-3
研究领域: 材料科学 · 机械工程
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CERAMICS INTERNATIONAL · 2019 · IF 3.45

Fabrication of ZrC/ZrO2 composite continuous fibers with a radial gradient using pack carburizing

Lin Wang,Yongshuai Xie,Dehua Ma,Luyi Zhu,Xinqiang Wang,Xiaotong Jin,Chonghe Xu,Ying Peng,Guanghui Zhang,Dong Xu

As a polycrystalline fiber, continuous zirconia (ZrO 2 ) fiber used at high temperatures will cause grain coarsening and strength degradation due to grain growth. In order to suppress the grain coarsening, zirconium carbide (ZrC) and carbon were introduced into ZrO 2 continuous fibers by pack carburizing , and ZrC/ZrO 2 composite fibers with a radial gradient were subsequently prepared. Due to the pinning effect of ZrC or carbon on the grain boundary, the movement of the grain boundary is limited. The composite fibers obtained in an argon atmosphere at 1400 °C exhibited fine grain, compact micromorphology, and a tensile strength of 784 MPa. The formation process of the composite fiber was accomplished by the interaction of external graphite carbon and internal residual carbon with ZrO 2 . This work provides a simple and economical method for preparing carbide composite fibers.

CAS / MDL: 7782-42-5 13494-98-9
研究领域: 材料科学 · 高温材料
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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Photopolymerization and reaction sintering of ZrC/SiC ultra-high-temperature ceramics fabricated by 3D printing

P. Wang,S.S. Zhu,S.P. Zhang,F. Su,J.K. Yuan,Y.J. Jia,Y.Q. Fu,T. Li,Y.L. Zhang,P. Ramasamy,J. Eckert,C.S. Lao,Z.W. Chen

Zr-based ultra-high temperature ceramics (UHTCs) are widely used as the key parts of aircrafts in thermal protection systems. However, such materials usually have a high sintering temperature and it is difficult to obtain complex parts using traditional manufacturing methods. This study reports on the success preparation of complex Zr-based UHTCs by a light-curing 3D printing process. The results indicate that the smaller the precursor particle size, the higher is the viscosity of the slurry used for printing. Slurries with a better curing performance can be prepared by mixing various active diluents and photoinitiators with an optimized certain proportion. The stability of the slurry can be improved by adding coupling agents and dispersants. The main components of the 3D printed green parts are ZrC, SiC and pyrolytic carbon at 1800 °C, yielding a high compressive strength (102 ± 2 MPa) and elastic modulus (65 ± 1 GPa). ZrC/SiC composite ceramic parts with low open porosity (3.99 %) were obtained by 3D printing after heat treatment, which provides an effective way to design complex UHTC parts for extreme environment applications.

研究领域: 材料科学 · 制造工程
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CERAMICS INTERNATIONAL · 2022 · IF 5.532

Integrated preparation and enhanced performance of high-melting-point ZrC–Mo multilayer graded materials

Qian Qi,Wei Ji,Qiunan Li,Wanjun Li,Jinyong Zhang,Weimin Wang,Zhengyi Fu

The materials used in astronautics fields are usually designed to withstand severe thermal stress induced by large temperature differences. Compared with homogenous materials, functionally graded materials (FGM) possess gradient properties and can be applied in harsh operating conditions. In this study, ZrC–Mo multilayer FGM were designed and prepared with three gradient compositions. The as-produced ZrC–Mo FGM exhibited the dense and homogeneous morphology and excellent interlayer bonding without visible defects such as cracks and pores. The results of oxyacetylene ablation tests indicated that compared with homogeneous ZrC-based composites, the ZrC–Mo FGM could better maintain integrity and avoid catastrophic damage. An effective property transition was established by the gradient design, which could relieve the stress caused by the difference in thermal expansion coefficient between ceramic and metal materials. The FGM in the composition of quadratic function nonlinear with higher Mo content show the optimized overall performance. The study provides a new strategy for developing promising candidate materials under ultra-high temperature conditions.

CAS / MDL: 12070-14-3
研究领域: 材料科学 · 航空航天工程
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CERAMICS INTERNATIONAL · 2020 · IF 3.83

The oxidation behavior of ZrB2–ZrC composite nanofibers fabricated by electrospinning and carbothermal reduction

Zhuoli Xu,Kang Zhao,Fuping Li,Yashan Huo,Yufei Tang

In this paper, ZrB 2 –ZrC composite nanofibers were prepared by electrospinning method followed by carbothermal reduction process. Nanofibers with ZrC content of 15, 35 and 50 wt%, respectively, were obtained by varying the n(B)/n(Zr) molar ratio. The oxidation resistance of fabricated nanofibers was investigated by the non-isothermal thermogravimetric method. The effect of ZrC content on the oxidation resistance of ZrB 2 –ZrC composite nanofibers was analyzed systematically. The Kissinger method was used to calculate the oxidative activation energy (E) of the fibers with different ZrC content. The results show that the E values of fiber with n(B)/n(Zr) equal to 2.5, 3.5 and 4 are 219, 362 and 275 kJ/mol. Among the prepared fibers, the fiber with n(B)/n(Zr) of 3.5 has the highest oxidative activation energy and the best oxidation resistance.

研究领域: 材料科学 · 化学工程
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ACS Applied Nano Materials · 2024 · IF 5.3

High Temperature Thermal Insulation Ceramic Aerogels Fabricated from ZrC Nanofibers Welded with Carbon Nanoparticles

Zhuoli Xu,Kang Zhao,Fuping Li,Sixuan Zhang,Xiaoliang Zhao,Chen Tang,Yufei Tang,Zhenyi Yuan

Ceramic aerogels exhibit great potential in thermal insulation due to their ultralow density, high porosity, ultralow thermal conductivity, and good chemical stability. However, the application of traditional oxide ceramic aerogels in extreme environments is limited. Herein, we proposed an ultra-high temperature ceramic (UHTC) aerogel designed by ZrC nanofibers welded with carbon nanoparticles. Among them, the flexible ZrC nanofibers, as basic 1D assembly blocks, were assembled into a stable 3D porous structure through the carbon nanoparticles converted by the resorcinol formaldehyde resin (RF). The obtained multiscale fibrous framework endows aerogel with ultralow density (0.0133–0.0282 g cm–3), high porosity (99.73–99.07%), good compressive strength (0.7–18.9 kPa), ultralow thermal conductivity (0.185–0.249 W m–1 K–1), and high-temperature stability at 1400 °C under vacuum. These comprehensive properties can be tailored by adjusting the RF content. The study provides promising perspectives for ZrC nanofiber aerogels in high-temperature insulation applications.

研究领域: 材料科学 · 热能工程
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CERAMICS INTERNATIONAL · 2021 · IF 4.527

Microstructure and oxidation resistance of ZrB2–ZrC–SiC composite nanofibers fabricated via electrospinning combined with carbothermal reduction

Zhuoli Xu,Fuping Li,Yue Wang,Kang Zhao,Yufei Tang

In this work, ZrB 2 –ZrC–SiC composite nanofibers were prepared by electrospinning combined with the carbothermal reduction method. The morphology, phase composition, and oxidation resistance of the composite nanofibers were investigated. The results showed that ZrB 2 –ZrC–SiC composite nanofibers with good crystallinity were obtained after calcination at 1550 °C. The obtained fibers distributed uniformly, and the average diameter was about 375 nm. ZrB 2 –ZrC–SiC nanofibers were oxidized at 587 °C, which was higher than that of the ZrB 2 –ZrC nanofibers. It revealed that the addition of SiC could improve the oxidation resistance of ZrB 2 –ZrC composite nanofibers.

研究领域: 材料科学 · 无机化学
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JOURNAL OF ALLOYS AND COMPOUNDS · 2018 · IF 3.779

ZrB2-ZrC composite nanofibers fabricated by electrospinning and carbothermal reduction: Processing, phase evolution and tensile property

Fuping Li,Zhuoli Xu,Kang Zhao,Yufei Tang

ZrB 2 -ZrC composite nanofibers were fabricated by electrospinning and carbothermal reduction. The morphology, phase composition and interface were characterized. The fabricated ZrB 2 -ZrC composite nanofibers are uniform and the diameter is about 100 nm. The effects of heat-treatment temperature, n(B)/n(Zr) and n(C)/n(Zr) on the microstructure and phase composition of composite nanofibers were systematically investigated. The results shows heat-treatment temperature has influence on the phase composition and grain size of the ZrB 2 -ZrC composite nanofibers. The content of ZrC in the ZrB 2 -ZrC composite nanofibers can be adjusted by the value of n(B)/n(Zr) in the precursors. As n(B)/n(Zr) equal to 3.5, the mass ratio between ZrB 2 and ZrC is about 48:52 which is very close to the eutectic composition of ZrB 2 -ZrC composites. The value of n(C)/n(Zr) also affects the phase composition of composite nanofibers. Reaction process and phase evolution during heat-treatment were studied based on analysis of reaction thermodynamics. The value of n(B)/n(Zr) influences the phase evolution during fabrication of ZrB 2 -ZrC composite nanofibers. The tensile mechanical properties were tested, indicating that the addition of ZrC has the ability to improve the plasticity of ZrB 2 .

研究领域: 材料科学 · 纳米技术
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CARBON · 2024 · IF 10.5

Ablation and mechanical behavior of reusable Cf/SiC-ZrC with a gradient-structured matrix produced by reactive melt infiltration

Guangda Guo,Fang Ye,Laifei Cheng,Yucong Wei,Xu Chen

C f /SiC-ZrC renowned for its outstanding performance as a thermal protectant, has gaining widespread recognition. Recent research on this system has emphasized the development of a cost-effective and reusable version with increased thickness for extended use in thick-walled thermal structural components. Ablation resistance, high strength retention, and high thermal conductivity are crucial for successful aircraft reentry. In this study, a low-cost reactive melt infiltration (RMI) method is developed for preparing dense and high-performance large-thickness C f /SiC-ZrC (L-C f /SiC-ZrC) with a gradient-structured matrix. The use of a fine weave-pierced fabric preform structure enhances both the structural integrity and thermal conductivity of C f /SiC-ZrC in the thickness direction. Simultaneously, the gradient-structured matrix, with appropriate contents of surficial ZrC and SiC exhibits erosion resistance, where the internal core with a high SiC content ensures remarkable strength retention. This unique matrix-structure design is achieved by integrating porous C with a single-stage pore structure and a high degree of graphitization degree, and a Si-Zr alloy with a unique composition. The 20mm thick C f /SiC-ZrC obtained via RMI has a density of 2.79 g/cm 3 with an open porosity of 5.65% and flexural strength of 224.3±5.4 MPa. Under a heat flux of 4.186 MW/m 2 , C f /SiC-ZrC exhibits an ablation rate of −0.004 mm/s after 60 s, demonstrating its resilience against ablation damage. Moreover, the post-ablation strength (166.0±4.4 MPa) exceeds that of reported C f /SiC-ZrC congeners, highlighting the robust load-bearing capability.

CAS / MDL: 98-00-0 69098-15-3
研究领域: 材料科学 · 航空航天工程
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