JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2016
·
IF 2.933
Xiaowu Chen,Shaoming Dong,Yanmei Kan,Xihai Jin,Haijun Zhou,Dewei Ni,Dengke Wang
Three-dimensional C f /SiC-ZrC-ZrB 2 composites were fabricated by reactive melt infiltration of ZrSi 2 alloys into porous C f /B 4 C-C preforms prepared through a sol-gel process. The influence of pore structure of the C f /B 4 C-C preforms on microstructure and mechanical performances of the C f /SiC-ZrC-ZrB 2 composites was studied. It was found that the microstructure and mechanical performances of the composites showed a strong dependence on the pore structure of the preforms. Residual ZrSi 2 content in the composites was significantly reduced with the decreases in the porosity and pore size of the C f /B 4 C-C preforms. At the same time, fiber erosion in the composites was also gradually mitigated, which led to a significant improvement in the fracture behaviors of the composite, as failure mode of the composites changed from brittle to pseudo-plastic. When the porosity of the preforms decreased from 53.7% to 31.3%, the flexural strength of the composites increased from 53 MPa to 184 MPa.
研究领域:
材料科学
·
复合材料工程
✓ 已验证
DOI
高影响因子
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2019
·
IF 4.029
Yuan Cheng,Ping Hu,Wenzheng Zhang,Chen Ma,Jiaxin Feng,Qingpu Fan,Xinghong Zhang,Shanyi Du
The ZrC-SiC ceramics were introduced inside carbon fabric uniformly in one-step by vibration assisted injection. This novel method achieved a relative density of green body at 45%, nearly 50% higher than that of without vibration. The composite obtained a rivaling flexural strength at 185 ± 12 MPa, graceful fracture mode with fracture toughness at 5.86 ± 0.16 MPa∙m 1/2 and work of fracture reaching 1284 J/m 2 , 2 times of the value without vibration. By comparison, a poor fracture toughness and mediocre flexural strength of 4.05 ± 0.27 MPa∙m 1/2 and 113 ± 19 MPa are equipped with the non-vibration treated one.
研究领域:
材料科学
·
复合材料工程
✓ 已验证
产品关联
DOI
高影响因子
RENEWABLE ENERGY
·
2023
·
IF 8.7
Jin Wen,Qingchao Chang,Jishi Zhu,Rui Cui,Cheng He,Xinxing Yan,Xiaoke Li
The selection of heat transfer medium is indispensable for the efficient realization of photothermal conversion. Nanofluids , thanks to their enhanced thermal properties and possible heat transfer applications, have been a topic of intense research. Also, nanofluid is an ideal working fluid for direct absorption solar collectors (DASCs). In this work, the stable ZrC/TiN nanofluids with high light absorption was prepared while a new irradiation mode was used to improve the photothermal conversion efficiency. Firstly, the composite optical characteristics of ZrC/TiN nanoparticles were numerically simulated by the finite-difference time-domain (FDTD) method. With the localized surface plasmon resonance (LSPR) effect by nano-TiN and the strong absorption exhibited by nano-ZrC, the 160 ppm ZrC/TiN nanofluids can achieve nearly 100% solar energy with a light distance of 1 cm. Secondly, the solar-to-thermal conversion efficiency of 160 ppm ZrC/TiN nanofluids was up to 73.7% though the side radiation, which was about 31% higher compared to the base fluids. In addition, this special flow model allows a lower temperature difference inside the ZrC/TiN nanofluids. Simulations and experiments showed that the ZrC/TiN nanofluids with the new irradiation mode has a relatively outstanding photothermal conversion capability, revealing the application prospects and potential of ZrC/TiN nanofluids in DASCs.
研究领域:
材料科学
·
能源工程
·
纳米技术
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·
IF 5.1
Junjie Xu,Wei Sun,Xiang Xiong,Hongbo Zhang,Lingkun Yang
Spacecraft thermal protection materials need to survive long-term exposure to oxygen-containing environments at 2400 °C. In this study, a high-density and low-porosity metal-ceramic-modified composite was prepared at a low temperature (1500 °C) in the presence of W and Cu using combined slurry brushing and reactive melt infiltration methods. An investigation of the composite formation mechanism and the effects of W and Cu indicated that W and ZrB 2 were formed via dissolution-precipitation and the external diffusion of C and B, respectively. The low reaction temperature and the metallic phases significantly improved the mechanical properties, thermophysical properties, and long-term ablation behaviours of C/C–ZrC–ZrB 2 –W–Cu. Compared to traditional C/C–ZrC, the flexural strength and fracture toughness of the composite increased by 71.56 % and 90.05 % to 345.95 MPa and 14.52 MPa m 1/2 , respectively, and the thermal conductivity increased by 174.93 % to 59.11 W/m·K. In addition, W and Cu effectively lowered the surface temperature by nearly 250 °C during 300 s ablation, and the mass and line ablation rates decreased to −0.272 mg/s and −0.247 μm/s, respectively.
研究领域:
材料科学
·
航天工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2025
·
IF 5.6
Cuiyan Li,Jintao Wang,Haibo Ouyang,Tianzhan Shen,Zihao Chen,Leer Bao,Yanlei Li,Qiaoqiao Wang
s To reduce the cost of C/C-ZrC-SiC composites, an inorganic salt strategy was proposed for fabricating these composites using the PIP method. The precursor solution, composed of zirconium tetrachloride, tetraethoxysilane, and furfuryl alcohol, exhibits lower viscosity, facilitating more efficient infiltration into the C/C matrix and reducing porosity in the final composite. Fine ZrC and SiC particles, with an average particle size of 2.03 μm, were homogeneously distributed within the composite matrix. The resulting material demonstrated a flexural strength of 193.2 MPa, along with linear and mass ablation rate of 0.03 μm/s and 0.10 mg/s, respectively. The uniform distribution of fine ZrC and SiC particles within the dense matrix significantly enhances mechanical properties and ablation resistance. During ablation, these particles promote the formation of a protective oxide scale consisting of a dense outer ZrO 2 layer and an inner SiO 2 layer. The dense ZrO 2 layer effectively retards oxygen diffusion into the composite, providing excellent resistance to mechanical erosion, while the continuous SiO 2 layer minimizes the ingress of oxidizing gases, further enhancing ablation resistance. This study demonstrates that the inorganic salt strategy can be used to fabricate C/C-ZrC-SiC composites at a lower cost while achieving superior properties, offering a promising approach for producing C/C-UHTCs composites.
研究领域:
材料科学
·
航空航天工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2022
·
IF 5.532
Hengrui Zhang,Yunjia Xue,Liwen Yan,Anran Guo,Haiyan Du,Jiachen Liu
Aluminum silicate fiber fabric (ASFF) has been widely used in the outer surface of flexible insulation felt on the leeward side of aerospace vehicle. In order to improve the temperature resistance of ASFF, a kind of SiC–ZrC composite coating was prepared on the surface of fiber fabric via spraying method with SiC as emittance agent and ZrC as additive. The surface morphology and mechanical properties of the coating were studied. Compared with the single-component SiC coating, the composite coating could effectively avoid coating spalling and improve the surface integrity at high temperature. After thermal treatment at 1100 °C for 2 h, the interface bond strength of the composite coating/substrate was 52.41% higher than that of SiC coating/substrate. The tensile strength of fiber fabric with SiC–ZrC composite coating could reach 91.75 MPa, which was 101.76% higher than that of raw ASFF. Therefore, the SiC–ZrC coating could greatly improve the temperature resistance of ASFF, and has an attractive application prospect in the field of thermal protection system.
研究领域:
材料科学
·
航空航天工程
✓ 已验证
DOI
高影响因子
JOURNAL OF ALLOYS AND COMPOUNDS
·
2025
·
IF 6.3
Cuiyan Li,Siyi Qi,Haibo Ouyang,Tianzhan Shen,Zihao Chen,Yanlei Li,Jiaqi Liu
To develop active thermal protection for ultra-high temperature ceramics, C/C-ZrC-CuNi composites were fabricated using a PIP method. This study systematically studied the influence of CuNi alloy content on the microstructure, mechanical properties, thermal conductivity, and ablation resistance of the composites. The incorporation of CuNi alloy significantly enhanced the sintering of the ZrC-C matrix, resulting in improved densification of the composites. Furthermore, the presence of CuNi alloy promoted the graphitization of the carbon matrix, thereby enhancing the thermal conductivity. The composites with the highest CuNi alloy content (ZCN4 sample) exhibited the greatest density(2.26 g/cm 3 ) and thermal conductivity(32.3 W/m·k), along with superior ablation resistance, with mass and line ablation rates of 2.09 mg/s and 2.06 μm/s. This enhanced ablation resistance can be primarily attributed to the sweating cooling effect of the CuNi alloy, which effectively reduces the ablation temperature. Additionally, the formation of Cu 2 O and NiO during ablation acts as sintering aids, facilitating the development of a compact ZrO 2 scale that resists flame erosion. The increased thermal conductivity of the composite further mitigates the temperature rise on the ablation surface.
研究领域:
材料科学
·
航空航天工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·Vol. 51
·期 5
·6587-6598
·
IF 5.1
Bo Li,Yigao Chen,Shaopeng Wang
A (ZrC/SiC) 35 multilayer alternating coating with 500∼700 nm sublayers thickness and 70 interfaces was deposited on sharp leading edge C/C composites by continuous CVD method. Its mechanical property and ablation resistance were assessed by scratch test and oxy-acetylene flame respectively and compared with ZrC monolayered coating. The (ZrC/SiC) 35 multilayer alternating coating exhibited a high bonding strength via the regulation of sub-micro alternating stress field and the inhibition of crack propagation by 70 interfaces, showing a high critical load L C3 of 22.521 N, which was higher than that of ZrC monolayered coating of 5.688 N. Furthermore, the coating revealed excellent ablation resistance evidenced by its intact oxide layer, and the mass and linear ablation rates were only 0.17 mg/s and 0.87 μm/s respectively. The layer-by-layer oxidation behavior allowed the advantages of ZrC and SiC sublayers to be fully utilized, thus maintaining the layered oxide structure. Furthermore, the total 35 layers of thin ZrO 2 layers improved the fault tolerance ability of coating in harsh ablative environments.
研究领域:
材料科学
·
表面工程
·
高温防护涂层
·
复合材料
·
力学性能
·
热防护系统
✓ 已验证
DOI
高影响因子
CORROSION SCIENCE
·
2015
·
IF 4.422
Dong Huang,Mingyu Zhang,Qizhong Huang,Liping Wang,Liang Xue,Xian Tang,Kejian He
C/C–ZrB 2 –ZrC–SiC composites were fabricated by polymer infiltration and pyrolysis (PIP) with a preform of C f /ZrB 2 . The ZrB 2 powders were sprayed onto fabric layer by layer before the fabric is needled. After introduction of resin carbon and ZrC–SiC into the preform, a ceramic coating on the matrix and fibres was formed in the composites. The plasma ablation test indicates that the composites possess a good ablation resistance after ablation for 180 s and 240 s. The SiO 2 –ZrO 2 barrier layer, high temperature Zr–Si–O glass layer and heat dissipation all contribute to the good ablation resistance of the composites.
研究领域:
材料科学
·
航空航天工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF ALLOYS AND COMPOUNDS
·
2023
·
IF 6.2
Junjie Xu,Wei Sun,Xiang Xiong,Hongbo Zhang,Lingkun Yang
To improve the mechanical properties and ablation resistance of Cf-reinforced ceramic-based materials, ZrC–W cermet composites (C/C–ZrC–W) were prepared in C/C preforms using slurries and low-temperature reactive melt infiltration , and their microstructure, formation mechanism, and mechanical and ablation properties were investigated. The obtained results revealed that the formation of C/C–ZrC–W composites involved the dissolution–precipitation and C diffusion processes. Owing to the precipitation of W nanoparticles in the ZrC phase and interdiffusion of W/ZrC, the fabricated C/C–ZrC–W composites exhibited superior mechanical properties with a flexural strength of 280.65 ± 12.84 MPa and fracture toughness of 13.87 ± 0.56 Mpa.m 1/2 . The formation of a Zr–W–O dense oxide layer resulted in the excellent ablation performance of the C/C–ZrC–W composites in oxyacetylene flame with a temperature of 2200 °C, and their mass ablation rate and linear ablation rate were 1.14 mg/s and 2.42 µm/s, respectively. The described method can be potentially used for preparing high-strength, high-toughness, and ablation-resistant materials at low temperatures.
研究领域:
材料科学
·
航空航天工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2024
·
IF 5.8
Boren Ke,Ji Zou,Weimin Wang,Wei Ji,Zhengyi Fu
ZrC-SiC-ZrB 2 ceramics were prepared via ultra-high pressure sintering under 15 GPa at 1200 °C. The densification mechanism, microstructures, and properties of the prepared ceramics were investigated. The sintered ceramics with ZrB 2 content of 15 vol % showed the improved comprehensive mechanical properties, including Vickers hardness of 26.6 GPa, Young's modulus of 469.1 GPa, and fracture toughness of 5.0 MPa·m 1/2 , which was 86.7 % higher than that of pure ZrC ceramics. In the sintered sample, the ultra-high pressure induced new microstructure, such as L-C lock in ZrC phase, stacking faults and nanotwins in SiC phase, and severe lattice distortion in ZrB 2 phase, jointly contributed to the improvement in Vickers hardness. Deflection and bridging during crack propagation were ascribed to the uniform combination of various phases.
研究领域:
材料科学
·
陶瓷工程
·
力学性能
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2021
·
IF 4.527
Chen Zeng,Mingyu Zhang,Hanwei He,Xiaodong Wang,Kai Tong,Yafeng Wang,Ping Xu,Lei Zheng,Guang Zeng,Zhean Su,Qizhong Huang
Sol-gel is a promising technology to prepare the C/C–ZrC–SiC composites. However, carbon fiber erosion caused by carbothermal reduction severely degrades properties of the composites. At present study, the addition order of carbon source during sol-gel process was optimized to improve the microstructure, mechanical property and ablation resistance of the composites. Results show that adding phenolic resin before gelation combined with deposited pyrocarbon interlayer around the carbon fibers can greatly alleviate the degradation of the C/C–ZrC–SiC composites by reducing the carbon fiber erosion. The composites thus prepared delivered the flexural strength , mass and linear ablation rates are 162.58 MPa, 0.147 mg/(cm 2 ⋅s) and 0.0098 mm/s, respectively, which are 449% higher, 9.26% lower and 38.36% lower than those of the counterpart that added phenolic resin after gelation. The excellent performance is attributed to little erosion of the carbon fibers and the dense matrix of ZrC–SiC ceramics obtained from adding carbon source before gelation during the sol-gel process.
研究领域:
材料科学
·
复合材料
·
航空航天工程
✓ 已验证
产品关联
DOI
高影响因子