COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
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2022
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IF 5.518
Fei Zhong,Chunlin Chen,Xulin Yang,Jian Zhou,Wanying Zheng,Hui Huang,Pengshuo Wang,Wanying Li
Herein, polyethyleneimine (PEI) was loaded on the surface of BN nanosheets to impart them a positive charge. Then, negatively charged zinc hydroxystannate (ZHS) nanoparticles were adsorbed on the surface of BN/PEI composites through electrostatic self-assembly to obtain a novel BN/PEI@ZHS nanoadditive (BP@ZHS). The contribution of BP@ZHS hybrids to the flame retardant properties of epoxy coatings (EP) was characterized by fire performance tests. The thermal insulation performance test results showed that the backside temperature of the BP@ZHS based epoxy (BP@ZHS/EP) fireproof coating remained the lowest value (172.1 ℃) after 60 min of burning. The BP@ZHS/EP sample exhibited the most excellent expansion characteristics (expansion height is 21.5 mm, expansion rate is 16.54) after calcination in a muffle furnace. The TGA experiments illustrated that BP@ZHS/EP had the largest amount (30.8%) of carbon residue due to its catalytic carbonization . Moreover, the smoke density rating (SDR, 46.8%) of BP@ZHS/EP was significantly lower than other samples due to the synergistic effect of BN and ZHS. The carbon residue analysis showed that zinc stannate and BN remained in the carbon framework, thereby improving the strength and thermal insulation effect of the char layer. The excellent fire resistance of BP@ZHS/EP can be mainly attributed to the high barrier effect of BN nanosheets and the multifunctional flame retardant effect of ZHS.
研究领域:
材料科学
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化学工程
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DOI
高影响因子
Asia-Pacific Journal of Chemical Engineering
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2020
·Vol. 16
·期 1
·e2584
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IF 1.06
Hao Xu,Guangming Lu,Shuan Liu,Jibin Pu,Shu Tian,Chunlong Mao,Shanjun Chen
A phytic acid-based surface tolerant epoxy coating was prepared, and the effect of phytic acid on the corrosion resistance of the composite coating on rusty carbon steel substrate was investigated. The results showed that the low-frequency impedance modulus of the composite coating on rusty carbon steel could reached 10 8 Ω·cm 2 order of magnitude after immersing for 480 h in 3.5 wt% NaCl solution. Compared with pure epoxy coating, the phytic acid-based surface tolerant epoxy coating on the rusty substrate exhibited better corrosion resistance even if with some artificial defects in the composite coating. The protective performance of the composite coating mainly came from the formation of a stable iron phytate chelate in the reaction of phytic acid and rust. For the rusty carbon steel, the original Fe 3+ on its surface was also transformed by phytic acid penetrating to the interface between the coating and the substrate. Therefore, a dense film was formed with the reaction of phytic acid and rust on the substrates, and the dense film became a part of the whole paint film, which could improve the corrosion resistance of the surface tolerant coating.
研究领域:
材料科学
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腐蚀与防护
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表面工程
✓ 已验证
产品关联
DOI
高影响因子
CHEMICAL ENGINEERING JOURNAL
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2021
·
IF 13.273
Junfeng Chen,Wenjie Zhao
The complex and harsh deep sea environment is the main reason for the failure of the protective coating of marine equipment. However, excellent protective coating is the key to prolong the service life of the equipment under deep sea environment. Ti 3 C 2 T X , with high aspect ratio, abundant surface functional groups and excellent mechanical properties, is the suitable candidate nanofiller for coating reinforcement. Herein, we synthesized a novel silk fibroin-Ti 3 C 2 T X (SF-Ti 3 C 2 T X ) hybrid nanofiller as reinforced-additives for improving the anti-corrosion ability of waterborne epoxy coating. Due to the rough surface of SF-Ti 3 C 2 T X nanosheets, they have excellent compatibility with the resin matrix and could fill the inherent defects of the coating. The anticorrosion behaviors of as-prepared composite coatings under both of atmospheric pressure and simulated deep sea environment were investigated in detail. Particularly, the composite coating with 0.5 wt% SF-Ti 3 C 2 T X sheets showed outstanding corrosion protection (impedance value remained 1.31 × 10 8 Ω⋅cm 2 , four orders of magnitude higher than pure EP) after 240 h immersion under 20 MPa hydrostatic pressure. In addition, the interface of coating/steel was not damaged and the coating remained the favorable adhesion strength (3.16 MPa, but that of pure EP only 0.88 MPa) even in the harsh high hydrostatic pressure. Based on the experiment data, we discussed and analyzed the failure process of coatings and explained the corrosion protection mechanism of SF-Ti 3 C 2 T X hybrid under simulated deep sea environment.
研究领域:
材料科学
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海洋工程
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表面工程
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产品关联
DOI
高影响因子
SYNTHETIC METALS
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2019
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IF 2.87
Yujuan Jing,Pingquan Wang,Qiangbin Yang,Yi He,Yang Bai
Epoxy coatings play an important role in preventing the corrosive medium penetrating into the base metal, but improving its durability in harsh environments is still a challenge. Nanomaterial introduced in epoxy coatings is an effective improvement measure, especially, the use of two-dimensional nanomaterial can effectively block the corrosion medium. In this paper, we use two-dimensional molybdenum disulfide (MoS 2 ) hybrid materials as nanofiller to improve the corrosion resistance of epoxy coatings. MoS 2 hybrid materials were obtained by an effective method based on self-oxidation of dopamine and functionalized silane (KH560) grafting. The poly(dopamine) and epoxy groups on the surface of MoS 2 enhanced the interaction with EP matrix. The anticorrosive performance of composite epoxy coating with the different content of MoS 2 hybrid materials was investigated in detail. An appropriate content (0.8 wt%) in the epoxy coating was obvious to improve its anti-corrosion performance.
研究领域:
材料科学
·
腐蚀防护
✓ 已验证
产品关联
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
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2020
·
IF 4.469
Pengying Wan,Nie Zhao,Fugang Qi,Biao Zhang,Hailong Xiong,Heng Yuan,Bin Liao,Xiaoping Ouyang
A novel PDA-BN@f-Al 2 O 3 nanohybrid was synthesized by depositing Al 2 O 3 nanoparticles modified with γ -Aminopropyltriethoxysilane (KH550) on the surface of hexagonal boron-nitride (h-BN) sheets covered with polydopamine (PDA). Then, PDA-BN@f-Al 2 O 3 hybrids was dispersed in epoxy resin to prepare composite coating samples. Many characterizations revealed that the functionalized Al 2 O 3 successfully deposited on the surface of PDA-BN platelets and PDA-BN@f-Al 2 O 3 hybrids showed good dispersibility in the epoxy resin, and the interfacial adhesion between hybrids and epoxy matrix was improved. Furthermore, the effects of Al 2 O 3 , h-BN and various mixtures of PDA-BN@f-Al 2 O 3 hybrids at a low weight fraction of 1 % on the corrosion resistance of epoxy coating were studied by electrochemical measurement and salt spray test. The potentiodynamic polarization test revealed that PDA-BN@f-Al 2 O 3 hybrids have a corrosion inhibitive performance. Moreover, the coating resistance of PDA-BN@f-Al 2 O 3 (3:1)/epoxy was enhanced by three orders of magnitude compared with neat epoxy after 5 d immersion. This study provides a promising application prospect for the development of superior metal protective organic coatings.
研究领域:
材料科学
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腐蚀与防护
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纳米技术
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产品关联
DOI
高影响因子
REACTIVE & FUNCTIONAL POLYMERS
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2019
·
IF 3.074
Yunqing Xia,Yi He,Chunlin Chen,Youqing Wu,Fei Zhong,Jingyu Chen
In this work, the hydrophilic organic films were successfully coated on g-C 3 N 4 nanosheets through facile co-modification of dopamine (DA) and silane coupling agent (KH560). The co -modification of polydopamine (PDA) and KH560 on lamellar g-C 3 N 4 greatly enhanced dispersion of g-C 3 N 4 in aqueous solution and dramatically improved the compatibility and interfacial interaction with waterborne epoxy. The effect of incorporating modified g-C 3 N 4 nanosheets into waterborne epoxy on anticorrosion performance for P110 steel substrates were demonstrated through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and salt spray test. The results revealed that the |Z| 0.01Hz value and percentage coating resistance (R c ) gain (η c %) of nanocomposite coating increased by 977% and 90.72% with the addition of modified g-C 3 N 4 nanosheets in comparison with pure waterborne epoxy coating, exhibiting outstanding anticorrosion abilities. The reinforced anticorrosion performances of nanocomposite coating could be attributed to the notable shielding effect and well dispersibility of modified g-C 3 N 4 nanosheets.
研究领域:
材料科学
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化学工程
✓ 已验证
产品关联
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
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2019
·
IF 3.42
Tong Liu,Yu Liu,Yuwei Ye,Jingyu Li,Feng Yang,Haichao Zhao,Liping Wang
In this study, a self-healing epoxy coating containing tetraaniline modified α-Fe 2 O 3 (TAFe) was prepared for corrosion protection of Q235 steel. The TAFe particles were synthesized using bio-inspired catechol chemistry and the evaluation of the corrosion resistant benefits of TAFe as additive in the epoxy coating were conducted. The time-dependent corrosion protective ability of the epoxy composite coating containing TAFe applied on Q235 carbon steel were characterized by electrochemical techniques such as EIS and LEIM. Characterization of corrosion layer was done by SEM and XRD after removing coatings after 70 days of immersion in 3.5 wt% NaCl solution. Findings of corrosion measurements confirmed the existence of a small amount TAFe (0.7 wt%) resulted in improvement of corrosion protective properties of steel during corrosion process compared with neat epoxy coating and the coating with 0.7 wt% non-modified Fe 2 O 3 . Moreover, surface techniques showed compact passivated iron oxide layer beneath the coatings and presence of different metallic oxide phases for coatings. The corrosion protective enhancement of composite coating could be ascribed to electroactive function of tetraaniline layer on α-Fe 2 O 3 .
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
NEW JOURNAL OF CHEMISTRY
·
2022
·Vol. 46
·期 13
·6330-6342
·
IF 3.925
Yue Yu,Mingjun Cui,Wenru Zheng,Haichao Zhao
As a structural analogue of graphene, hexagonal boron nitride (h-BN) is receiving increased attention in the field of anticorrosive polymer coatings due to its electrical insulation and high barrier properties. However, the hydrophobicity of h-BN nanosheets makes them easily aggregate in water, thereby limiting their application in water-borne polymer coatings for corrosion protection. In this study, carbon dots (CDs) derived from citric acid are prepared as a dispersant for improving the dispersion of h-BN nanosheets in a water-borne epoxy (WEP) coating by taking advantage of the π–π interaction between h-BN and CDs. The possible reaction between oxygen functional groups on the CD surface and unreacted epoxy resin/curing agent could increase the compatibility and crosslinking density between h-BN and the WEP matrix, which in turn effectively reinforces the barrier effect of the composite coating. EIS results show that the impedance modulus of the h-BN@CDs/WEP coating is higher than 108 Ω cm2 after 34 d of exposure in 3.5 wt% NaCl solution, nearly three orders of magnitude higher than those of pure WEP and h-BN/WEP (∼105 Ω cm2). Additionally, salt spray and LEIS results reveal the superior corrosion protection performance of the h-BN@CDs/WEP coating even under damaged status.
研究领域:
材料科学
·
表面工程
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
SYNTHETIC METALS
·
2017
·
IF 2.435
Shihui Qiu,Cheng Chen,Wenru Zheng,Wei Li,Haichao Zhao,Liping Wang
Sulfonated polyaniline (SPANI) with good processability and well-dispersion in common organic solvent was synthesized via the copolymerization of 2-aminobenzenesulfonic acid and aniline and was identified by UV-vis, Raman, X-ray photoelectron spectroscopy, X-ray diffraction and scanning electron microscopy. SPANI/epoxy composite coatings on the steel substrate were prepared for the anti-corrosive investigations in 3.5 wt% NaCl solution via electrochemical impedance spectroscopy and polarization curves. It turned out that composite coatings with SPANI exhibited excellent protective performance with high impedance modulus during the 120 days immersion while blank epoxy coating has been invalid after 80 days immersion. Finally, the passivation of steel substrate by SPANI containing composite coating was proved by the composition and morphology of the rust products beneath the coatings. It’s concluded that self-doped SPANI enhanced the anti-corrosive property of composite coatings via forming a metal oxide film composed of Fe 2 O 3 and Fe 3 O 4 .
研究领域:
材料科学
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腐蚀与防护
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电化学
✓ 已验证
产品关联
DOI
高影响因子
CHEMICAL ENGINEERING JOURNAL
·
2017
·
IF 6.216
Mingjun Cui,Siming Ren,Haichao Zhao,Qunji Xue,Liping Wang
This study reports an eco-friendly water-borne epoxy (EP) with enhanced corrosion protection performance by embedding graphene oxide (GO). For this purpose, the dispersion of the GO in ethanol is improved by modifying the GO nanosheets with hydrophilic dopamine (DA), owing to the π-π interactions between the GO and self-polymerized polydopamine (PDA) as well as the covalent bonding between DA and GO. Results obtained from transmittance electron microscopy (TEM), scanning probe microscopy (SPM) Fourier transform infrared (FT-IR) spectroscopy, Raman spectroscopy, UV–vis absorbance spectroscopy and X-ray photoelectron spectroscopy (XPS) reveal the successful modification of PDA on the surface of GO nanosheets. Besides, the GO/EP and GO-PDA/EP coatings are applied on the steel substrates and their corrosion protection performance is investigated via electrochemical measurements, scanning electron microscopy (SEM) and scanning vibration electrochemical technology (SVET). Results demonstrate that inclusion of well-dispersed GO-PDA nanosheets leads to the remarkable improvement in the corrosion protection performance of water-borne EP coating.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
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2022
·
IF 6.206
Shan Wan,Huikai Chen,Guangyi Cai,Bokai Liao,Xingpeng Guo
The amino-functionalized carbon dots (FCDs) were used as intercalators to exfoliate and modify the boron nitride for obtaining the FCDs/boron nitride nanosheets (BNNS) nanocomposite . The FCDs, BNNS and FCDs/BNNS were respectively dispersed into the waterborne epoxy (WEP) matrix to prepare the corresponding modified WEP coatings on the copper substrate through the spray coating method. Their micro/macro-morphologies, compositions, surface roughness , self-healing and corrosion resistance behaviors were comparatively researched. Electrochemical results and surface morphology observation show that WEP FCDs/BNNS coating possesses the optimal corrosion protection performance after 40 d immersion in 3.5 wt% NaCl solution. And the impedance value (4.97 × 10 5 Ω cm 2 ) of WEP FCDs/BNNS coating is still about an order of magnitude higher than that of pure WEP coating (3.36 × 10 4 Ω cm 2 ). In the WEP FCDs/BNNS coating system, BNNS as physical barrier extend the diffusion path of corrosive species and block inherent defects of the coating, thus slowing down the corrosion rate; FCDs as intercalators strip BNNS enhancing its physical barrier effect. Besides, FCDs can also act as the effective corrosion inhibitors , which could adsorb on the exposed or corroded copper surface and hinder the further corrosion. Their synergistic effects of physical barrier performance from BNNS and self-healing capability from FCDs endow the WEP composite coating with outstanding corrosion resistance.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
·
2023
·
IF 6.6
Kang Fu,Yi Tian,Zongting Zhu,Shixin Fa,Qiuyu Zhang
Transparent omniphobic coatings have attracted extensive research over the past decade to meet growing application demands. Polydimethylsiloxane (PDMS)-based anti-fouling coatings have been widely reported to contribute a liquid-like surface for liquid repellency. The bulky PDMS chains usually make the surface greasy and energy-consuming. Fluorinated epoxy is expected to overcome the above drawbacks and contribute to excellent mechanical robustness. However, the reported fluorinated epoxy coatings are unsatisfactory due to severe phase separation, excessive fluorine content, poor self-healing and weatherability. In this work, a thiolactone-terminated fluorinated prepolymer (TTFP) was prepared through thiol-click chemistry. The thiolactone structure limited the phase separation and reacted efficiently with epoxy resin in a thiol-click manner after ring-opening. The flexible TTFP molecules had a strong surface migration ability, allowing the product coating to be liquid repellent with a low fluorine content and self-healed after damage. Therefore, a low-cost, eco-friendly, anti-ultraviolet, self-healed, highly transparent, mechanically robust and chemically resistant fluorinated epoxy coating was proposed. In addition to the excellent repellency to ink traces, fingerprints and thick paint, the coating with 5H pencil hardness could maintain omniphobic properties after 100 h of intensive UV irradiation or 12 h of alkali corrosion. Benefiting from the strong surface migration ability of flexible fluoroalkyl chains, the coating could recover its omniphobicity within 30 min of heating. The characterization results show the excellent comprehensive properties of the coating and its great potential for application in various scenarios.
研究领域:
材料科学
·
表面化学
✓ 已验证
产品关联
DOI
高影响因子