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Journal of Cleaner Production · 2022 · IF 11.072

Synthesis of Al–Zr master alloy in KF–AlF3–ZrO2 melts by aluminothermic reduction–molten salt electrolysis

Liyu Chen,Jiaxin Yang,Yifan Zhang,Shaohua Wu,Youjian Yang,Wenju Tao,Zhaowen Wang

The synthesis of an Al–Zr master alloy in KF–AlF 3 –ZrO 2 molten salt by combining aluminothermic reduction and molten salt electrolysis processes was studied. The effects of reduction parameters such as stirring, reaction time, Al/ZrO 2 mass ratio and temperature on the Zr content and Zr recovery rate were studied and optimized. Under the optimal conditions of stirring, reaction time of 4 h, Al/ZrO 2 mass ratio of 3 and temperature of 960 °C, an Al–Zr master alloy can be obtained with a Zr content of 6.78 wt% and Zr recovery rate of 29.85%. The characterization results of the alloy show that the main phases contain Al and Al 3 Zr. And the Al 3 Zr appears as long rod-shaped or tetragonal shapes, which influenced by the Zr content and cooling rate. In addition, the reduced molten salt is electrolyzed to further extract Zr from the molten salt. The results show that the Zr remaining in the molten salt is completely recovered with a Zr recovery rate up to 94.72%. This two-step process is feasible for the large-scale extraction of Zr in molten salts to produce Al–Zr master alloys.

研究领域: 冶金工程 · 材料科学
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2024 · IF 5.8

Microstructure, mechanical and friction-wear properties of SiC-WC composite with Al and C as sintering aids

Zhouxi Tan,Mingkang Zhang,Shuai Zhao,Yihua Huang,Zhengren Huang

Low strength and poor performance of SiC–WC composite for seals, attributable to the use of a large amount of liquid phase sintering additives, limit the application prospects of these materials. This study focuses on preparing high-strength, high-toughness, and wear-resistant SiC–WC composite using a small amount of aluminum and carbon black as sintering additives. The results revealed that the specimen containing 50 wt% WC exhibited the maximum flexural strength and fracture toughness of 645.9 MPa and 7.49 Mpa m 1/2 , respectively. These improvements were attributed to the deoxidizing and solid-solution effects of Al and the reinforcing effect of the WC second phase. Moreover, the specific wear rate was measured at 8.06 × 10 −7 mm 3 N −1 m −1 , which was 56.9 % lower than that of monolithic SiC. Results from Raman spectral analysis provided evidence of the presence of W–O bonds on the wear surface, indicating that the SiO 2 film could be successfully replaced by a WO 3 film.

CAS / MDL: 7429-90-5
研究领域: 材料科学 · 机械工程
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JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY · 2024 ·Vol. 149 ·期 12 ·5985-5994 · IF 3

Enhancing the ignition and combustion performance of aluminum by surface modification: tannic acid and tea polyphenols

Liao Xueqin,Du Longjin,Sun Mengxia,Liu Hui,Liu Jianzhong

Aluminum has been long and widely used in propellants, thermite, and pyrotechnics. However, the commonly used micron aluminum has the problems of slow burning rate and incomplete release of chemical energy in the combustion process. Therefore, finding ways to promote the ignition and combustion of aluminum is essential to enhance the performance of aluminum-based energetic materials. Herein, environmentally friendly tannic acid (TA) and tea polyphenols (TP) were used to surface modify aluminum to improve its combustion performance, respectively. The results showed that TA and TP could be coated on the outer surface of aluminum particles effectively by solvent evaporation induced self-assembly method. Heat was released during the thermal decomposition of the composite particles, which was clearly beneficial in promoting aluminum ignition. Ignition and combustion tests showed that after modification with TA and TP, the samples showed shorter ignition delay, increased combustion time, increased combustion intensity, and reduced agglomeration compared to pure aluminum. This revealed that the modified samples possessed better ignition and combustion properties. The X-ray diffraction patterns of the condensed combustion products showed that the products of pure aluminum possessed more active aluminum and aluminum nitride, while the samples modified with TA and TP had more γ-Al 2 O 3 and α-Al 2 O 3 , suggesting that TA and TP could effectively enhance the combustion efficiency of aluminum. In addition, TP showed better modification than TA, which may be related to the higher heat release during thermal decomposition of TP. Although TA and TP can improve the ignition and combustion performance of aluminum to some extent, the enhancement effect is limited. Considering that TA and TP possess good adhesion, perhaps they can play a better role in promoting as intermediate layers in the future. It is hoped that this paper can provide a new idea for the surface modification of aluminum.

CAS / MDL: 7429-90-5
研究领域: 材料科学 · 化学工程
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THERMOCHIMICA ACTA · 2025 · IF 3.5

Quantitative assessment of combustion characteristics and carbon sequestration potential of Al/CO2 heterogeneous system

Wenke Zhang,Jianzhong Liu,Haiou Wang,Xueqin Liao,Jianren Fan

Aluminum (Al) combustion in CO 2 was investigated to assess carbon sequestration potential. Theoretical and experimental results identified C(s), Al 4 C 3 (s), and CO(g) as primary products, with C(s) formation being most thermodynamically favorable. Al oxidation in CO 2 proceeded through three stages, with the second stage (activation energy: 260–268 kJ·mol⁻¹) exhibiting the highest reactivity. Kinetic analysis indicated an Anti-Jander/D1 mechanism for this dominant stage. Reducing particle size from 25 μm to 0.1 μm at 0.1 MPa shortened ignition delay by 664 ms and increased combustion temperature by 847 K. Characterization confirmed carbon incorporation in products (Al 2 O 3 /Al 4 C 3 ) and demonstrated enhanced combustion efficiency and carbon fixation with smaller particles or higher pressures. These findings provide critical insights for Martian in-situ resource utilization and carbon capture technologies.

CAS / MDL: 7429-90-5
研究领域: 燃烧科学 · 能源工程 · 碳捕集与封存 · 材料科学 · 化学动力学
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THERMOCHIMICA ACTA · 2024 · IF 3.1

Ignition and combustion characteristics of aluminum-based fluorine-containing composite powder

Peini Xie,Xueqin Liao,Jianzhong Liu

To improve the combustion characteristics of micron-sized aluminum (Al) powder, a composite powder was prepared by doping a small amount (15 wt%) of magnesium fluoride (MgF 2 ), polytetrafluoroethylene (PTFE), and fluorinated graphite (FG) into the aluminum powder through solution dispersion method. The physical phase composition, micro morphology, thermal reactivity, and combustion performance of the composite powders were also characterized. The findings suggest that the promoting effect of the three fluorides on aluminum combustion can be ranked in the following descending order: FG > PTFE > MgF 2 . The fluorides can to erode the Al 2 O 3 shell layer directly, thus creating cracks and reaction pathways for the Al core enclosed within the shell. Moreover, the gasification of AlF 3 within the combustion products can escape from the surface of Al particles and promote the oxidation combustion of the exposed aluminum, which enhances the diffusion reaction on the active aluminum surface.

研究领域: 材料科学 · 燃烧学
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ChemistrySelect · 2025 ·Vol. 10 ·期 37 ·e02508 · IF 2

The Effect of Oleylamine on the Morphology and Hydrophobic Properties of Micro–Nano Structures with Al(OH)3 and AlOOH in an Al–Li Alloy

Ziyi He,Zhengquan Zhang,Jing Liu,Yuling Wang,Liangfeng Li,Xingquan Zhang,Yong Ren

Micro–nano structures with hydrophobic properties are promising in self-cleaning, anti-corrosion, and anti-icing performance. Here, we report a solvothermal method to construct micro–nano structures on Al–Li alloy by introduction oleylamine. The results show the concentration of oleylamine has an effect on morphology and hydrophobic property of micro–nano structures formed on Al–Li alloy. The X-ray diffraction results indicates the micro–nano structure is mixture with AlOOH and Al(OH) 3 . When the concentration of oleylamine is about 0.48 mol/L, the length of micro–nano structures is up to microscale, the width of micro–nano structures is about 100–200 nm, and the water contact angle can achieve 152.3°. Graphical A hydrothermal solution was prepared by mixing oleylamine, sodium formate, and DMF. Then, the uniform mixed solution was successfully used to prepare micro–nano structures on the surface of Al–Li alloy by a one-step hydrothermal method. The results show that when the concentration of oleylamine reaches the optimal level (0.48 mol/L), the micro–nano structure is uniform and the voids are filled with air, thus forming a superhydrophobic state.

CAS / MDL: 112-90-3
研究领域: 材料科学 · 表面工程 · 纳米技术 · 腐蚀防护 · 功能材料
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Materials · 2022 ·Vol. 15 ·期 7 ·2704 · IF 3.748

Experimental and Molecular Dynamics Simulation Study on Sol–Gel Conversion Process of Aluminum Carboxylate System

Tao Luo,Yunzhu Ma,Shuwei Yao,Juan Wang,Wensheng Liu

Due to the lack of relevant in situ characterization techniques, the investigation of aluminum sol–gel progress is lacking. In this study, combined with molecular dynamics simulation and conventional experimental methods, the microstructures, rheological properties, and gelation process of the carboxylic aluminum sol system were studied. The experimental results showed that, with the increase in solid content, the microstructure of the colloid developed from a loose and porous framework to a homogeneous and compact structure. The viscosity of aluminum sol decreased significantly with the increase in temperature, and a temperature above 318 k was more conducive to improving the fluidity. The simulation results show that the increase in free volume and the connectivity of pores in colloidal framework structure were the key factors to improve fluidity. In addition, free water molecules had a higher migration rate, which could assist the rotation and rearrangement of macromolecular chains and also played an essential role in improving fluidity. The Molecular dynamics simulation (MD) results were consistent with experimental results and broaden the scope of experimental research, providing necessary theoretical guidance for enhancing the spinning properties of aluminum sol.Keywords:aluminum sol;gelation;alumina precursor fiber;molecular dynamic;rheology

研究领域: 材料科学 · 化学工程
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CHEMICAL PHYSICS LETTERS · 2020 · IF 2.029

Fabrication of hierarchical core-shell AlPO4@Al(OH)3 with high flame-retardant performance

Xingkun Zhu,Nan Zou,Hongchang Pang,Peng Tian,Guiling Ning

A high-efficient composite of flame retardant (CFR) composed of an aluminum hydroxide (ATH) core and an aluminum phosphate (AP) flower-like shell was synthesized by an in-situ growth method, which is low cost and easy-to-handle. It has been demonstrated that flame retardancy and smoke suppression of (ethylene-vinyl acetate) EVA/CFR were enhanced compared to EVA/ATH attributed to the high-efficiency heat barrier and gas isolation of ceramic char residues mainly composed of Al 2 O 3 porcelain agents and AlPO 4 sintering aids. Thus, the novel hierarchical core-shell AlPO 4 @Al(OH) 3 might supersede the ATH as flame retardants.

研究领域: 材料科学 · 化学工程
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JOURNAL OF ELECTRONIC MATERIALS · 2024 ·Vol. 53 ·期 4 ·2026-2039 · IF 2.2

Microstructure Evolution and Performance Enhancement of Sintered Aluminum Foils for Aluminum Electrolytic Capacitors

Bai Guangzhu,Chen Zhibin,Liu Jie,Wang Fang,Zhang Yusheng

Sintered foils are currently being considered as a promising material for anode foils in capacitors due to their high specific capacitance and anti-buckling performance, which meet the requirements for capacitor winding. In this article, sintered foils with added starch were produced using a protective atmosphere sintering process. The effect of starch addition in the range of 0–50 vol% on the specific capacitance and anti-buckling performance of the sintered foils was evaluated. Scanning electron microscope (SEM) analysis confirmed the formation of the pores in the sintered foils due to the addition of starch. These pores play a crucial role in improving the specific capacitance and enhancing the anti-buckling performance of the sintered foils. However, excessive amounts of starch can have a negative impact on the specific capacitance of the sintered foils which initially decreased, then increased, and finally decreased with increasing starch content. On the other hand, the anti-buckling performance increased with increasing starch content. At 30 vol% starch addition, a high specific capacitance of 0.886 μ F/cm 2 and an anti-buckling performance of more than 120 times were obtained, meeting the requirements for anode foils in aluminum electrolytic capacitors. The specific capacitance of the sintered foils was predicted using the close-packed packing model, which can help establish a powder metallurgy method for preparing anode foil materials with high specific capacitance and anti-buckling performance for aluminum electrolytic capacitors. Graphical

研究领域: 材料科学 · 电化学
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CHINESE JOURNAL OF CHEMICAL ENGINEERING · 2022 · IF 3.898

Cooperative catalytic effects between the penta-coordinated Al and Al2O3 in Al2O3-AlPO4 for aldol condensation of methyl acetate with formaldehyde to methyl acrylate

Zhenyu Wu,Zengxi Li,Chunshan Li

The bare amorphous Al 2 O 3 -AlPO 4 and Cs/Al 2 O 3 -AlPO 4 catalysts were developed for the aldol condensation of methyl acetate with formaldehyde to methyl acrylate. The structure and property of catalyst were characterized by XRD, XPS, BET, Pyridine-IR, FT-IR, 27 Al-MASNMR, NH 3 -/CO 2 -TPD and SEM. The correlation between structural features and acid-base properties was established, and the loading effect of the cesium species was investigated. Due to cooperative catalytic effects between the penta-coordinated Al and Al 2 O 3 , the weak-II acid and medium acid site densities and the product selectivity were improved. While the basic site densities of these catalysts were almost in proportion to the conversion of methyl acetate. The loaded Cs could form new basic sites and change the distribution of acid sites which further enhance the catalytic performance. As a result, the 10Cs/8AlP was proved to be an optimal catalyst with the yield and selectivity of 21.2% and 85% for methyl acrylate respectively. During the reaction, a deactivation behavior was observed on 10Cs/8AlP catalyst due to the carbon deposition, however, it could be regenerated by thermal treatment in the air atmosphere at 400 °C.

研究领域: 化学工程 · 催化材料科学
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Materials · 2020 ·Vol. 13 ·期 23 ·5469 · IF 3.057

Synthesis and Characterization of a New Aluminosilicate Molecular Sieve from Aluminosilica Perhydrate Hydrogel

Haiqiang Ma,Kun Jiao,Xiangyu Xu,Jiaqing Song

A novel structure aluminosilicate molecular sieve, named BUCT-3, was prepared by dynamic hydrothermal synthesis, and the critical factor to obtain the new structure is using an active silicon and aluminum source, aluminosilica perhydrate hydrogel. Meanwhile, only high content of O-O bonds can ensure the pure phase of BUCT-3. Through the characterization of x-ray powder diffraction (XRD), Fourier transform infrared spectra (FTIR), scanning electron microscopy (SEM), and so on, some structure and morphology information of BUCT-3 molecular sieves as well as the special silicon and aluminum source was obtained. It’s worth noticing that the O-O bonds of reactants can be reserved in the products, and thus, help us to get a new structure with cell parameters a = 8.9645 Å, b = 15.2727 Å, c = 11.3907 Å, α = 90°, β = 93.858°, γ = 90°. The crystal system is monoclinic. Though the thermostability of BUCT-3 is not satisfactory, its potential application derived from O-O bonds cannot be neglected.Keywords:aluminosilica perhydrate hydrogel;molecular sieve;peroxides;silicon-aluminum source;synthesis method

CAS / MDL: 4499-86-9
研究领域: 材料科学 · 化学工程
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SEPARATION AND PURIFICATION TECHNOLOGY · 2024 · IF 8.1

Evironmentally friendly comprehensive utilization of retired waste electrolytes of aluminum electrolysis by calcification leaching

Jiaxin Yang,Wenju Tao,Jiaming Li,Lingyu Kong,Shaohua Wu,Jingui He,Zhaoshun Liu,Yu Sun,Zhaowen Wang

Low energy consumption and environmentally friendly recycling methods can extract high-added value and high-demand elements from retired waste fluorinated aluminum electrolytes (RWE-Al), which is crucial for alleviating resource shortages and environmental hazards. This study aims to develop a method for recovering fluorine and aluminum from RWE-Al through calcium leaching transformation combined with acid leaching. Compared to the traditional high-temperature roasting transformation and high-concentration alkali-metal-salt leaching process, this new process only involves one step of low-temperature leaching, purification of fluorine, carbonization of excess calcium, and evaporation extraction of aluminum, avoiding the generation of high energy consumption and secondary hazardous waste (F-containing liquid/ residue). Fluorine and aluminum are effectively separated and purified with extraction rates exceeding 96%. The effects of leaching temperature, CaO addition coefficient, liquid–solid ratio, and leaching time on the leaching process were systematically studied. The effects of acid concentration, liquid–solid ratio, time, and temperature on the acid-leaching process were also investigated. In summary, the comprehensive utilization of RWE-Al by this new process has proved to be feasible.

CAS / MDL: 1305-78-8 497-19-8
研究领域: 环境科学 · 材料科学
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