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POLYMER COMPOSITES · 2025 · IF 4.7

Preparation and thermal conduction mechanism of highly thermally conductive PA6/Al2O3/GNP composites via dynamic reactive blending

Fangjuan Wu,Caofeng Ji,Haitao Huang,Huolin Zhong,Hui Fang

Highly thermally conductive polyamide 6 (PA6)/aluminum oxide (Al 2 O 3 )/graphene nanoplatelet (GNP) composites were fabricated through dynamic reactive blending. By utilizing the synergistic effect of low viscosity monomer and dynamic shear, uniform dispersion of Al 2 O 3 and GNP in the PA6 matrix was achieved, forming efficient thermal conductive networks. Structural and morphological analyses confirmed the homogeneous dispersion of fillers and good interfacial bonding characteristics. The results showed that when Al 2 O 3 and GNP contents were 43 and 7 wt%, respectively, the thermal conductivity reached 2.71 W/m·K, representing a 984% enhancement over neat PA6 and a 45.7% improvement compared to melt-blended composites. The P-S theoretical model was employed to understand the underlying mechanism, showing good agreement between theoretical calculations and experimental results. LED heat dissipation tests demonstrated excellent thermal response characteristics and temperature stability of the composites in practical thermal management applications, indicating their promising potential in electronic cooling applications. Highlights Dynamic reactive blending was used to prepare thermal conductive composites. Low viscosity of monomer and dynamic shear promoted uniform dispersion of fillers. The composites showed thermal conductivity of 2.71 W/m·K, 984% higher than neat PA6. P-S model showed enhanced parallel effect reduced interfacial thermal resistance. Composites demonstrated effective heat dissipation in LED thermal management tests.

CAS / MDL: 1310-73-2 26471-62-5
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JOURNAL OF MATERIALS SCIENCE · 2024 ·Vol. 59 ·期 15 ·6354-6364 · IF 3.5

Preparation, structure and magnetic properties of spherical FeSiB/Al2O3 soft magnetic composites prepared in a magnetic field

Zhu Qijing,Zhang Chaoyun,Peng Xiaoling,Li Jing,Wu Qiong,Xu Jingcai,Hong Bo,Wang Xinqing,Ge Hongliang

Amorphous FeSiB/Al 2 O 3 soft magnetic composites were successfully fabricated in this work by applying an external magnetic field perpendicular or parallel to the magnetic toroidal surface, aiming to investigate the influences of magnetic field orientation on their structures and magnetic properties. The results indicate that amorphous FeSiB particles can form chain-like clusters aligned parallel to the direction of the applied magnetic field, which effectively reduces the magnetic reluctance along this direction. The magnetic toroidal with parallel orientation exhibits the highest effective magnetic permeability of 23.8 and a magnetic loss of 43.693 kW/m 3 at 590 kHz and 10mT, which is superior to both the non-oriented and perpendicularly oriented ones due to its optimized microstructure that reduces magnetic reluctance along the working circuit.

CAS / MDL: 1344-28-1
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FUEL · 2024 · IF 6.7

Self-hydrogen transfer hydrogenolysis of β-O-4 bonds in lignin model compounds over NiCu/Al2O3 catalyst

Fa-Peng Wu,Le-Le Qiu,Yun-Peng Zhao,Zong-Pin Fu,Jing Liang,Jian Xiao,Jian Li,Fang-Jing Liu,Jing-Pei Cao

Hydrogenolysis of β-O-4 linkages in lignin to produce aromatic compounds is attractive but challenging. Currently, external hydrogen source like hydrogen gas or hydrogen-donor solvent is necessary during hydrogenolysis, leading to high cost and low selectivity of products. Herein, a NiCu/Al 2 O 3 catalyst was prepared for self-hydrogen transfer hydrogenolysis (SHTH) of C β -O bond using inherent C α H-OH structure as H-source. A β-O-4 model compound, 2-phenoxy-1-phenethanol, was completely transformed into acetophenone and phenol at 220 ℃ under 1 MPa N 2 for 2h. The SHTH reaction proceeded through a dehydrogenation reaction followed by a hydrogenolysis reaction. Hydrogen radicals released from C α H-OH group generated a “hydrogen pool” on the catalyst surface, which inserted into the formed β-O-4 ketone intermediate to cleave the C β -O bond. The catalyst presented outstanding reusability and universality during the SHTH reaction. Moreover, the methoxy groups at aryl positions impeded the SHTH process, and the steric effect was related to the amount and position of methoxy groups. This study realizes the utilization of structural hydrogen from lignin model compounds for its C β -O bond cleavage , providing an economical and sustainable method toward lignin valorization.

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NANOTECHNOLOGY · 2024 ·Vol. 35 ·期 31 ·315704 · IF 2.9

Ultrathin Al2O3 film modification on waterborne epoxy coatings by atomic layer deposition for augmenting the corrosion resistance

Jiajun Li,Xiaojun Ye,Chi Yan,Cui Liu,Xiao Yuan,Hongbo Li,Jiahui Xu,Hua Tong

The polar channels formed by the curing of waterborne anticorrosive coatings compromise their water resistance, leading to coating degradation and metal corrosion. To enhance the anticorrosive performance of waterborne coatings, this study proposed a novel method of depositing ultrathin Al2O3 films on the surface of waterborne epoxy coatings by atomic layer deposition, a technique that can modify the surface properties of polymer materials by depositing functional films. The Al2O3-modified coatings exhibited improved sealing and barrier properties by closing the polar channels and surface defects and cracks. The surface structure and morphology of the modified coatings were characterized by x-ray photoelectron spectroscopy and scanning electron microscopy. The hydrophilicity and corrosion resistance of the modified coatings were evaluated by water contact angle measurement, Tafel polarization curve, and electrochemical impedance spectroscopy. The results indicated that the water contact angle of the Al2O3-modified coating increased by 48° compared to the unmodified coating, and the protection efficiency of the modified coating reached 99.81%. The Al2O3-modified coating demonstrated high anticorrosive efficiency and potential applications for metal anticorrosion in harsh marine environments.

CAS / MDL: 64-17-5
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COMPOSITES PART B-ENGINEERING · 2025 · IF 14.2

Coaxial Al4C3/Al2O3@Cf composite with tunable core–shell architecture for synergistic electromagnetic absorption and thermal insulation

Junjie Zhou,Yike Zhang,Xinyu Wang,Yanan Yang,Xin Wu,Jin Hu,Long Xia

Impedance mismatch and high-temperature oxidation are two main factors that limit the practical application of carbon-based absorbing materials. Although micro/nano-structured composites have been explored to alleviate these issues, they often suffer from dispersion instability and structural fragility. In this work, a coaxial composite fiber microwave absorber (Al 4 C 3 /Al 2 O 3 @C f ) is fabricated using carbon fiber (C f ) as a template and conductive core, with an Al 4 C 3 /Al 2 O 3 ceramic shell grown in situ via a vapor–solid reaction. Compared to pristine C f , which exhibits negligible absorption, the optimized composite achieves a minimum reflection loss of −49.27 dB, attributed to interfacial polarization and a built-in capacitor-like structure. Meanwhile, the material also features excellent oxidation resistance and thermal insulation (0.0567 W m −1  K −1 at 100 °C). This study presents a structurally controllable, thermally robust absorber design that overcomes key limitations of traditional carbon-based materials, offering a promising solution for next-generation electromagnetic protection in aerospace and harsh environments.

CAS / MDL: 7429-90-5
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ACS Sustainable Chemistry & Engineering · 2025 · IF 7.3

Engineering Strongly Interacting Ni over CeO2–Al2O3 Nanomixed Support Using Facile Steam Treatment for Enhanced CO2 Hydrogenation

Yusheng Qiu,Shuzhuang Sun

The activity and selectivity of catalytic reactions are profoundly influenced by metal–support interactions. The strong metal–support interaction (SMSI) plays a critical role in selectively driving the conversion of CO2 toward CO instead of CH4 in Ni-based catalytic systems. Moreover, the dispersion of active species governs the population of accessible reaction sites, thereby enhancing catalytic activity. In this work, highly efficient SMSI was successfully constructed via steam aging post-treatment over CeO2–Al2O3 nanocrystalline loaded Ni catalysts (NiCeAl). Remarkably, the NiCeAl–H2O catalyst achieves ∼50% CO2 conversion with 90% CO selectivity at 600 °C, representing a dramatic improvement over the untreated NiCeAl catalyst (23% CO2 conversion with ∼92% CO selectivity). Furthermore, the steam-treated catalyst demonstrates superior stability in prolonged CO2 hydrogenation tests, maintaining its performance with only a ∼4% conversion decrease over 10 h of continuous operation. In situ diffuse reflectance infrared Fourier transform spectroscopy analysis revealed that CO2 chemisorbs on the catalyst surface to form bidentate carbonates, which undergo sequential hydrogenation to form formate intermediates. These formate species subsequently decompose catalytically to produce CO, with the enhanced MSI in NiCeAl–H2O facilitating optimal CO desorption kinetics, thereby promoting superior reverse water–gas shift activity.

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SEPARATION AND PURIFICATION TECHNOLOGY · 2025 · IF 9

Aluminum source-assisted synthesis strategy for enhancing ultra-deep desulfurization for thiophene over Cu-ZnO/Al2O3 sorbent

Fanjing Wei,Weizhou Jiao,Bo Liu,Hao Qin,Guisheng Qi,Jing Guo,Zhiguo Yuan,Liping Chang,Junjie Liao,Ting Li

Cu-ZnO is a promising sorbent for the removal of thiophene. However, the aggregation and growth of copper grains during the heating reaction leads to the sintering deactivation of the sorbent. Although various strategies have been proposed to introduce supports to mitigate these defects, the impact of supports on the desulfurization performance of sorbent remains poorly understood. In this study, Cu-ZnO/Al 2 O 3 sorbents were synthesized with excellent performance by incorporating Al 2 O 3 (derived from Al(NO 3 ) 3 , γ-Al 2 O 3 and AlOOH as aluminum sources) using co-precipitation and fractional precipitation methods. The thiophene removal evaluation was conducted in a fixed bed reactor. The results indicates that the breakthrough adsorption capacity for thiophene ( Q b-thiophene ) of sorbent synthesized using γ-Al 2 O 3 and AlOOH is approximately 25 % higher than that of those synthesized with Al(NO 3 ) 3 . In comparison to Al(NO 3 ) 3 , γ-Al 2 O 3 and AlOOH exert less influence on the precipitation and crystallization processes of Cu 2+ and Zn 2+ . Sorbents synthesized with γ-Al 2 O 3 and AlOOH as aluminum sources demonstrate higher copper dispersion, larger specific surface area and smaller grain size, all of which significantly enhance the desulfurization activity of sorbent. Furthermore, the use of γ-Al 2 O 3 and AlOOH as aluminum sources contributes to an increase in ZnO and unsaturated Zn δ+ contents on sorbent surface. This improvement enhances hydrogen storage capacity and promotes hydrogen spillover at the Cu-ZnO interface; additionally, it facilitates both the adsorption activation of thiophene and the stable fixation of sulfur species. These findings provide an important theoretical basis for the design and large-scale application of efficient desulfurization sorbents.

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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Phase equilibrium relations in CaO-SiO2-Nb2O5-5%Na2O-5%Al2O3-3%CaF2 system at 1473 K

Dongsheng Jiang,Yuzhe Li,Chao Zhang,Ruifang Wang,Jinpeng Zhu,Wen Chen,Yusi Che,Jilin He

Bayan Obo tailings are rich in niobium and other valuable elements; however, the phase evolution of niobium-bearing slag within these tailings remains poorly understood. This knowledge gap significantly impedes comprehensive utilization of these strategic resources. In this study, a CaO-SiO 2 -Nb 2 O 5 -5%Na 2 O-5%Al 2 O 3 -3%CaF 2 slag system was investigated to examine the phase equilibrium types, compositional characteristics, and distributional evolution under varying w (CaO)/ w (SiO 2 ) ratios and w (Nb 2 O 5 ) contents, using high-temperature equilibrium experiments. Following a 24-hour high-temperature equilibrium treatment at 1473 K under an argon atmosphere, a range of compounds including 13CaO·8SiO 2 ·Nb 2 O 5 ·CaF 2 , 2CaO·4SiO 2 ·Na 2 O·Al 2 O 3 , CaO·Nb 2 O 5 ·NaF, 2CaO·Nb 2 O 5 , and CaO·SiO 2 were identified. An increase in Nb 2 O 5 content coupled with a reduction in the w (CaO)/ w (SiO 2 ) ratio favored the formation of CaO·Nb 2 O 5 ·NaF (pyrochlore phase) and 2CaO·Nb 2 O 5 . These two phases exhibited high Nb concentrations, with the CaO·Nb 2 O 5 ·NaF (pyrochlore) phase containing up to approximately 70% Nb. The optimal smelting conditions for niobium enrichment in the pyrochlore phase were identified within the range of w (CaO)/ w (SiO 2 ) = 0.74∼0.80 and w (Nb 2 O 5 ) = 13.61%∼16.11%.

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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Controlled synthesis of α-Al2O3 platelets at low temperature: Effects of process parameters on morphology and growth

Dazhao Liu,Ting Fang,Kaixuan Gui,Miao Wang,Wengang Zhang,Dongyang Zhang

In this study, α-Al 2 O 3 platelets with controlled size and uniform thickness were successfully synthesized at 900 °C using a molten salt synthesis method. The effects of calcination temperature, holding time, molten salt and additive concentration on the morphology, particle size, and phase composition of α-Al 2 O 3 were systematically investigated. The results revealed that calcination temperature significantly influenced the particle size and platelet morphology, with higher temperatures leading to larger particles and more irregular structures. Prolonged calcination time increased both the diameter and thickness of the platelets. The content of molten salts and Na 3 PO 4 was critical in regulating platelet uniformity and growth. An appropriate amount of TiCl 4 facilitated the formation of a flake-like structure. This work provides valuable insights into the tailored synthesis of α-Al 2 O 3 platelets, offering a cost-effective method for producing advanced materials with potential applications in various fields.

CAS / MDL: 7550-45-0
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2025 · IF 6.2

Monolithic Al2O3-SiO2 aerogels enhanced by hybrid interpenetrating network with high mechanical strength and excellent thermal insulation

Hao Zhang,Zhen Teng,Yiwang Bao,Man Jiang,Qingguo Feng,Chunfeng Hu

Oxide ceramic aerogels, one of the most important aerogels, hold significant application promise in thermal insulation and protection. However, their low strength, long preparation cycle, and supercritical drying dependence hinder their widespread use. In this study, we proposed a hybrid interpenetrating network strategy and prepared a hybrid Al 2 O 3 -SiO 2 aerogel (PAS) via ambient pressure drying. The structures, mechanical properties, thermal insulation performance, and mechanisms of PAS were systematically investigated. PAS exhibited remarkably low drying linear shrinkage (6.08%), substantially compressive strength (8.05   MPa), and impressive strain capacity (45%). Furthermore, PAS demonstrated exceptional thermal insulation (0.039   W/m·K at 25°C) and high-temperature structural stability. Mechanistic studies revealed that the hybrid interpenetrating network significantly reinforced the Al 2 O 3 -SiO 2 network, and inhibited the phase transition of Al 2 O 3 -SiO 2 in high-temperature. This study provides a reproducible approach for the rapid preparation of high-strength, low-thermal conductivity oxide ceramic aerogels and demonstrates its promising application potential in thermal protection.

CAS / MDL: 78-10-4
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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Enhancing oxidation protection and stability of Al2O3-glass coating for 06Ni9DR alloy steel via double-layer design

Qibao Yang,Shaobai Sang,Yawei Li,Tianbin Zhu,Heng Wang

The development of highly oxidation-protective and stable coatings is crucial for significantly reducing the oxidation of 06Ni9DR alloy steels during heating before hot rolling, thereby enabling the products with superior surface quality. In this study, three types of coatings—Al 2 O 3 -glass coating, a 10 wt% NiO-90 wt% Al 2 O 3 ceramic coating, and a double-layer coating Al 2 O 3 -glass top layer and NiO-Al 2 O 3 ceramic bottom layer)—were prepared, and their oxidation protection and underlying mechanisms were systematically investigated. The results revealed that the oxidation protection ratio of the glass coating sharply decreased from 96.6 % for 10 min to 44.9 % for 180 min at 1200 °C. In contrast, the oxidation protection of the ceramic coating increased slightly with the oxidation time. Notably, the excellent oxidation protection ratio of the double-layer coating was obtained as 86.2 % for 180 min. The rapid densification of the Al 2 O 3 -glass layer in the double-layer design provided good oxidation protection and significantly reduced the formation of iron oxides in the initial oxidation stage; NiO-Al 2 O 3 ceramic layer reacted with Fe 2+ to form a relatively dense composite spinel barrier layer, which further improved the thermal stability of the Al 2 O 3 -glass layer, and greatly enhanced the oxidation protection and stability of the double-layer coating.

CAS / MDL: 1313-99-1
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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Effects of Al2O3-MgO addition on the properties of SiO2-based ceramics prepared by Digital Light Processing

Yi-Ning He,Ren-Zhong Zhang,Jia-Min Wu,Ze-Yu Deng,Ze-Yuan Li,Jia-Xin Zheng,Lin Guo,Zhi-Xiang Cai,Yu-sheng Shi

SiO 2 -based ceramics are an ideal material for manufacturing radomes due to their thermal stability, high dielectric properties, and simple processing techniques. However, traditional manufacturing methods heavily rely on molds, making it difficult to form complex SiO 2 -based ceramic structures. Digital Light Processing (DLP) technology was applied to fabricate SiO 2 -based ceramics doped with Al 2 O 3 -MgO in this work. The influence of the Al 2 O 3 -MgO content on the SiO 2 -based ceramics was systematically investigated. Increasing Al 2 O 3 -MgO content causes a shrinkage to first decrease then increase, contrasting with the flexural strength's initial increase and subsequent decrease. The main reason is magnesium-aluminum spinel (MgAl 2 O 4 ) generated during the sintering process and thus retards crack propagation, promoting a transition in fracture mode. During the fracture stage, the fracture mode of samples with 10.0 wt% Al 2 O 3 -MgO is mainly transgranular fracture, instead of intergranular. This transition in fracture mode enhanced the flexural strength. Meanwhile, as the Al 2 O 3 -MgO content continues to increase, excessive spinel causes agglomeration within the ceramic microstructure. When the Al 2 O 3 -MgO content reached 10.0 wt%, the shrinkage decreases to a minimum of 3.32 %, and the flexural strength increases to a maximum of 15.94 MPa, making it suitable for manufacturing ceramic radomes. The research results provide a new solution for manufacturing SiO 2 -based ceramic radomes by DLP.

CAS / MDL: 1309-48-4
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