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JOURNAL OF ENVIRONMENTAL MANAGEMENT · 2022 · IF 8.91

The fate of heavy metals in the co-processing of solid waste in converter steelmaking

Hua Long,Xinyu Huang,Meijia Liu,Changhao Cui,Li Li,Yang Liao,Dahai Yan

The improper disposal of large amounts of solid waste (SW) has led to serious ecological and environmental problems, especially heavy metal (HM) pollution. Converter steelmaking has the potential to co-process SW, but the distribution of heavy metals (HMs) during converter steelmaking is unclear. In this study, the effects of smelting temperature and slag alkalinity on the distribution of typical HMs in the SW of steel samples, steel slag , and the gas phase were investigated in a specially-made induction furnace. The results showed that upon increasing the smelting temperature, As (As 2 S 3 ) was mainly distributed in the steel sample, and the HM-containing compounds Cr 2 O 3 , CrCl 3 , ZnCl 2 , ZnS, ZnO, PbCl 2 , PbS, and PbO were mainly distributed in the gas phase. Upon increasing the alkalinity within a certain range, the distribution of HMs in steel samples and steel slag increased gradually, while their distribution in the gas phase decreased. Thermodynamic calculations , Eh-pH diagrams, XRD patterns, and XPS spectra indicated that impurity elements in the hot metal and the CaO content affected the chemical reactions by which HM-containing compounds in the steel sample formed elemental HMs and those in steel slag existed as oxides; therefore, it is necessary to choose a suitable temperature and alkalinity for slag when disposing of different types of SW.

CAS / MDL: 1305-78-8 12001-27-3
研究领域: 环境科学 · 冶金工程
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MATERIALS SCIENCE FORUM · 2018 · IF 0

Investigation on Relationship between Spacer Content and Porosity of Steel Foams

Hui Meng Wang,Ming Zhou Su,Chang Chen

Steel foams have been receiving a growing interest due to the unique structural properties. The space holder technique provides a high degree of freedom and allows to produce this kind of materials varying in a wide range of porosity. However, the accurate prediction of final porosities has been a difficult problem in this technique. Therefore, a nonlinear equation between spacer content (φ1) and porosity (P) of the sintered steel foams was established in this study when macropores, micropores and their volumetric change were taken into account at the same time, that was P = (aφ1+b)/(cφ1+d). Then, validation of the theoretical relationship was carried out using the experimental data by authors and other researchers. The results showed that the porosity could be well predicted by the nonlinear relationship with varied preparing parameters. One set of coefficients in the model equation, i.e., a, b, c, d, corresponds to a certain preparing condition, while these values changed in different preparing conditions.

研究领域: 材料科学 · 工程学
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MRS Advances · 2018 ·Vol. 4 ·期 7 ·359-367 · IF 0

Ultra-robust Superhydrophobic/superoleophilic Stainless Mesh Coated by PTFE/SiO2 for Oil/water Separation

Chen Chaolang,Weng Ding,Mahmood Awais,Wang Jiadao

In this study, a superhydrophobic and superoleophilic stainless mesh coated with polytetrafluoroethylene/silicon dioxide (PTFE/SiO 2 ) was fabricated through electrostatic self-assembly method followed by sintering treatment. The PTFE was utilized to construct low-surface-energy surface and the SiO 2 nanoparticles were added to enhance its surface roughness. The as-prepared stainless mesh exhibited desirable superhydrophobicity and superoleophilicity with a water contact angle of 152° and oil contact angle of 0°. The coated stainless mesh could separate a variety of oil/water mixtures with high efficiency and it also exhibited good recyclability. Moreover, the corrosion-resistance of stainless mesh was greatly improved by coating it with PTFE. The thermogravimetric analysis (TGA) measurements showed that the coated mesh could withstand high temperature of up to 430°C, indicating excellent thermal-resistance. It is believed that this ultra-robust stainless mesh would have significant potential applications in industry.

研究领域: 材料科学 · 环境工程
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JOURNAL OF COLLOID AND INTERFACE SCIENCE · 2021 · IF 8.128

Insights into the newly synthesized N-doped carbon dots for Q235 steel corrosion retardation in acidizing media: A detailed multidimensional study

Mengyue Zhu,Lei Guo,Zhongyi He,Riadh Marzouki,Renhui Zhang,Elyor Berdimurodov

N -doped carbon quantum dots (NCQDs) were synthesized by a hydrothermal method using folic acid and o-phenylenediamine as precursors. The inhibition behaviour of the NCQDs on Q235 steel in 1 M HCl solution was appraised through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves (PDP), and surface analysis. The results demonstrated that the synthesized NCQDs had an effective anticorrosion effect on Q235 steel, and the corrosion inhibition efficiency of 150 mg/L NCQDs reached 95.4%. Additionally, the analysis of the PDP corrosion potential changes indicated that the NCQDs acted as a mixed corrosion inhibitor. Moreover, the NCQDs adsorbed onto the surface of steel by coordinating its electron-rich atoms with the iron metal to form a protective film, which slowed the dissolution reaction of the anodic metal to achieve corrosion inhibition. The adsorption mechanism of the NCQDs was consistent with Langmuir adsorption, including physical and chemical adsorption. Therefore, this work can inspire and facilitate, to a certain extent, the future application of doped carbon quantum dots as efficient corrosion inhibitors in pickling solutions.

CAS / MDL: 59-30-3 95-54-5
研究领域: 材料科学 · 电化学 · 防腐蚀研究
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APPLIED SURFACE SCIENCE · 2021 · IF 6.707

Laser-induced breakdown spectroscopy for contamination analysis of Sr and Cs on 316L stainless steels in alkaline environment for spent nuclear fuel storage

Yupeng Xie,Jie Wang,Yaocheng Hu,Jing Zhang,Yong Gao,Haipeng Li,Sheng Wang

The contamination of fission products ( 90 Sr and 137 Cs) on the metallic material (316L stainless steel) of alkaline spent fuel storage pond threatens to decommission nuclear facilities. Compared with previous studies unable to detect Cs on the surface of contaminated steel by laser-induced breakdown spectroscopy (LIBS), this study selected the emission lines of Sr II 407.74 nm and Cs I 455.77 nm as the analytical spectral lines of LIBS, and for the first time satisfactorily measured and analyzed the accumulation of Sr and Cs on the surface of 316L stainless steel for 7, 14, 21, 30 and 60 days, respectively. It was found during the accumulation, the concentration of Sr and Cs on the surface reached their maximum after 21 days, and relatively stabilized 30 days later. In addition, combined with the physicochemical characterizations, the contamination mechanism of Sr and Cs on 316L stainless steel was proposed, with the contaminants gradually diffusing from the oxide layer dissolved and damaged in the alkaline corrosive environment to the matrix. Strontium had two forms on the steel surface: SrCrO 4 in the oxide layer and SrCO 3 in the matrix, but the contamination of Cs was more inclined to the surface than Sr.

研究领域: 材料科学 · 核能工程 · 表面分析
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TRIBOLOGY INTERNATIONAL · 2022 · IF 5.62

The synergetic effects of laser texturing and super-hydrophobic coatings on improving wear properties of steel

Hujun Wang,Lulin Tian,Jing Zheng,Dan Yang,Zhihui Zhang

To investigate the synergetic effects of laser texturing and super-hydrophobic coatings on tribological performances , we prepare micro-grooves on steel substrates by femtosecond laser and then deposit super-hydrophobic coatings in the micro-grooves to obtain coated groove-textured surfaces (CGSs). The tribological behaviors of polished steel surfaces (PSSs), groove-textured surfaces (GSs), and CGSs under water lubrication are examined. Compared with PSSs and GSs, CGSs show significant anti-friction and wear-resisting properties under a relatively low load. With increasing the texture density, the wear resistance of CGSs decreases. When a load of 0.5 N is applied on the CGSs with a texture density of 10%, the friction coefficient and wear loss are reduced by 22.3% and 73.5%, respectively, compared with PSSs.

CAS / MDL: 3069-21-4
研究领域: 材料科学 · 表面工程
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COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS · 2022 · IF 5.518

Corrosion-sensing and self-healing dual-function coating based on 1,10-phenanthroline loaded urea formaldehyde microcapsules for carbon steel protection

Jinke Wang,Yao Huang,Lingwei Ma,Xin Guo,Shanghao Wu,Chenhao Ren,Dawei Zhang

In this work, a smart coating with corrosion-sensing and self-healing dual functions was developed on carbon steel by incorporating the urea formaldehyde (UF) microcapsules loaded with 1,10-phenanthroline (Phen) molecules. Phen as both the corrosion-sensing indicator and corrosion inhibitor was encapsulated into the UF microcapsules via the oil-water (O/W) emulsion in-situ polymerization method. When the coating was damaged, the Phen molecules released from UF/Phen microcapsules would react with the Fe 2+ ions generated from the active anodic corrosion site of the carbon steel substrate, and displayed a prominent red color chelate compound for corrosion-sensing application. During the neutral salt spray test, the corrosion evolution underneath the damaged coating can be rapidly detected within 15 min. Besides, the corrosion activity near the coating scratch can be effectively inhibited due to the adsorption of released Phen on the exposed substrate surface. After 72 h of immersion in 3.5 wt% NaCl solution, the low frequency impedance modulus of the scratched coating containing 10 wt% UF/Phen microcapsules was almost 7 times that of the scratched blank coating. The smart coating can not only achieve timely corrosion sensing, but also suppress the corrosion activity, which is of great importance for practical corrosion protection applications.

研究领域: 材料科学 · 腐蚀与防护
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JOURNAL OF MOLECULAR STRUCTURE · 2023 · IF 3.8

Fluorocarbon chain-based imidazoline derivatives as highly efficient corrosion inhibitors at elevated temperatures

Yuyang Di,Yilei Lu,Xianliang Li,Zhihao Chen,Wenzhong Yang

In this paper, two imidazoline derivatives, N 1 -(2-aminoethyl)- N 2 -(2-((2-(2-heptyl-4,5-dihydro-1 H -imidazol-1-yl)ethyl)amino)ethyl)ethane-1,2-diamine (HEIM) and N 1 -(2-aminoethyl)- N 2 -(2-((2-(2-(perfluoroheptyl)-4,5-dihydro-1 H -imidazol-1-yl)ethyl)amino)ethyl)ethane-1,2-diamine (PFIM), have been used as corrosion inhibitors of carbon steels in 1 M HCl at elevated temperatures. Two inhibitors are confirmed by 1 H NMR, 13 C NMR, high-resolution mass spectra and FT-IR tools. Electrochemical and immersion tests indicate that the PFIM displays a stable protection performance at different temperatures, with an inhibition efficiency value around 95%. Moreover, scanning Electron Microscopy (SEM), energy dispersive X-ray (EDX) analysis, atomic force microscope (AFM) and X-ray photoelectron spectroscopy (XPS) indicates that the PFIM inhibitor film shows high hydrophobicity and stability at 363 K. Theoretical calculations suggest that the adsorption of PFIM is mainly through the bonding of the F of fluorocarbon chain on the Fe surface. This study helps us further explore the inhibition mechanisms of fluorocarbon chain-based imidazoline derivatives at high temperatures.

研究领域: 材料科学 · 电化学 · 表面科学
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MATERIALS CHEMISTRY AND PHYSICS · 2023 · IF 4.6

Preparation of Cu/CuO@Stearic acid layer with superhydrophobicity to provide multiple barriers for corrosion protection of carbon steel

Li Zheng,Song Luo,Sijie Yang

Carbon steel is a widely used metallic material. It is prone to corrosion. In this study, we designed and fabricated a superhydrophobic layer with corrosion resistance for protection of carbon steel substrate. Multiple layers were formed that acted as barriers to protect the substrate from corrosion. This superhydrophobic layer reduced the contact area between the substrate and the corrosive medium owing to the superhydrophobicity. The experimental results showed that a copper layer uniformly covered the carbon steel substrate, and the outer surface of the copper layer was converted into copper oxide , which had a multi-scale structure. The Cu/CuO double layer was modified with stearic acid (SA) to form a Cu/CuO@SA superhydrophobic layer. The superhydrophobic layer exhibited a high water contact angle (up to 160°) and a low sliding angle (<3°). The superhydrophobic layer also exhibited repulsive effect to salt, acidic and alkaline solutions. Atmospheric stability test and UV irradiation test were conducted and the results indicated that the superhydrophobic layer was stable throughout the test period. The corrosion potential of the superhydrophobic sample was −0.18 V and the corrosion current density was 7.72 × 10 −7  A cm −2 , which was one order of magnitude lower than that of the carbon steel substrate. These results indicate that the superhydrophobic sample had a low corrosion tendency and corrosion rate. The polarization resistance and impedance modulus of the superhydrophobic sample were two orders of magnitude higher than the bare steel sample, indicating corrosion resistance and effective protection to the carbon steel substrate.

研究领域: 材料科学 · 腐蚀与防护
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Journal of Environmental Chemical Engineering · 2022 · IF 7.968

Durable superhydrophobic engineered mesh with self-healing and anti-corrosive capabilities for efficient oil/water separation

Xilu Liu,Hui Li,Jianqiang Zhang,Lei Zhu,Xu Zhu,Shifan Yu,Jinwei Xue,Ran Wang,Shaopeng Gan,Baojun Wei,Qingzhong Xue

The complex composition of oilfield-produced water is easy to scratch or corrode the separation membrane because of the existence of solid micro-particles, corrosive acid and alkali, proposing higher requirements on the durability of the membrane. Herein, a durable self-healing stainless-steel mesh was fabricated by hydrothermal growth of Ni and Fe double hydroxide nanosheet structure and dip-coating of polydimethylsiloxane (PDMS). The coating of ultrathin PDMS on the top of the nanosheets excellently maintained roughness of surface, while the PDMS stored at the valleys of the nanosheets array acted as a supplementary source for continuous self-healing process. Therefore, the engineered mesh could self-heal its superhydrophobicity despite suffering from different scales of damage. Moreover, the prepared mesh exhibited reliable superhydrophobicity, mechanochemical durability, corrosion resistance and self-cleaning properties. Eventually, the mesh showed ultrafast flux (21,000 L m −2 h −1 ) and rejection rate (> 99.99%) for separating phenixin/water mixtures during 50 continuous cycles. In addition to low-viscosity oils, the engineered mesh could separate high-viscosity crude oil/water mixtures. Aiming at the practical problem that dirty oil containing solid micro-particles is difficult to separate, the three-phase separation performance of the mesh on oil/water/sand mixtures was studied. These features make the engineered mesh have great practical application potential in oilfield-produced water treatment .

研究领域: 材料科学 · 环境工程
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JOURNAL OF INDUSTRIAL AND ENGINEERING CHEMISTRY · 2022 · IF 6.76

Evaluating the synergistic effect of maple leaves extract and iodide ions on corrosion inhibition of Q235 steel in H2SO4 solution

Yue Wang,Yujie Qiang,Hui Zhi,Boyuan Ran,Dawei Zhang

In recent years, many plant extracts have been used as green corrosion inhibitors to replace traditional corrosion inhibitors, but their inhibition performance still needs to be improved. The synergistic corrosion inhibition behavior and mechanism of maple leaves extract (MLE) and potassium iodide (KI) on Q235 steel in 0.5 M H 2 SO 4 solution were firstly investigated in this work. The results demonstrate that both MLE and KI can prevent the corrosion of steel in corrosive media, and that their combined protection effect is superior. The corrosion inhibition efficiency ( η ) value reaches 93.4 % in corrosive solution with the combination of 200 mg/L MLE and 200 mg/L KI, while the maximum of η is only 81.6 % using MLE alone. In addition, Fe-N bond and Fe-O bond were found on the steel surface through the X-ray photoelectron spectroscopy (XPS) analysis, which confirm the formation of a protective film. The adsorption behavior of an inhibitory film composed of MLE and KI mixtures onto steel surface follows the Langmuir adsorption isotherm model, consisting of physisorption and chemisorption. Finally, molecular dynamics (MD) simulation indicates that inhibitor molecules can adsorb on the Fe substrate in a parallel way with high binding energy values, which supports the experiments well.

CAS / MDL: 7681-11-0
研究领域: 材料科学 · 绿色化学 · 表面化学
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Alexandria Engineering Journal · 2023 · IF 6.8

Investigation on corrosion inhibition performance of polypyrrole coating on Q235 steel in civil structure

Nengli Xiao

The use of conductive polymers with excellent electrochemical properties and environmental friendliness is becoming increasingly important in the field of metal corrosion inhibition. To this end, a polypyrrole anticorrosive coating was synthesized on the surface of structural steel Q235 via potentiostatic deposition. By altering the deposition potential value in a stirred ice bath, the best deposition performance was achieved. It was found that potentiostatic deposition could yield effective anticorrosive coatings over a wide voltage range. The electrochemically deposited films were all Ppy films with C 2 O 4 2- . This proposed coating has extended the lifespan of metal materials in civil engineering applications.

研究领域: 材料科学 · 防腐蚀工程 · 环境工程
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