Coatings
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2025
·Vol. 15
·期 3
·271
·
IF 2.8
Yong Yao,Weitao Huang,Mumin Rao,Yang Cao,Congshu Huang,Yu Liang,Canxing Tan,Yeqiang Mo
The main load-bearing structure of offshore wind power is mainly metal, and the corrosion of metal structures is particularly serious when exposed to corrosive environments, such as high salt and humidity for a long period of time and has attracted more and more attention from researchers at home and abroad. Epoxy resin is used as a matrix resin in both primer and middle coatings. In anti-corrosion coatings, when additives are added to the epoxy system, the affinity and hydrophobicity of the additives themselves affect the protective effect of the system. In this study, the effects of two additives, BIB (containing hydrophilic groups) and HFTC (containing both hydrophilic and hydrophobic groups), on the corrosion protection properties of epoxy adhesives were investigated. The impact of these additives on the contact angle, water absorption rate, salt spray resistance, and overall corrosion resistance was evaluated using various experimental methods. The results show that the BIB additive is not conducive to the enhancement of epoxy coatings’ anti-corrosive properties due to its good hydrophilicity. The addition of HFTC can effectively improve the protective performance of the coating, and when the addition of HFTC is 0.6%, the salt spray resistance of the composite coating is optimized. This study provides valuable insights into the optimization of epoxy systems for enhanced corrosion protection in marine environments.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
ACS Applied Materials & Interfaces
·
2025
·
IF 8.2
Yihan Song,Xu Ren,Yue Xiao,Zhihao Xiong,Qi Wang,Bin Liu
The continuous development of the global marine industry has posed significant challenges to sustainable development due to corrosion in marine engineering structures. While rust converters are regarded as cost-effective solutions for corrosion mitigation, existing technological advancements fail to meet the heightened demands of contemporary marine engineering practices. To address these limitations, an MXene–phytic acid–gallic acid (M–P–G) hybrid composite was synthesized by integrating two-dimensional nanomaterial Ti3C2Tx with organic acids (gallic acid and phytic acid). This composite achieved synergistic enhancement in both rust-conversion capability and corrosion inhibition performance. Experimental results demonstrated that the M–P–G composite with a mass fraction of 1.0 wt % formed a dense rust-conversion layer on substrates, significantly improving protective performance. The M–P–G/epoxy (EP) coating exhibited an impedance modulus of 1.51 × 109 Ω cm2, surpassing conventional coatings by 2 orders of magnitude. Furthermore, through density functional theory calculations combined with scanning electron microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, and Fourier transform infrared analyses, a corrosion protection mechanism was proposed. This mechanism elucidated the differential conversion capacities of the organic acids toward diverse corrosion products, providing critical insights for the rational design and evaluation of next-generation rust-conversion and anticorrosion materials.
研究领域:
材料科学
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腐蚀与防护
·
海洋工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
Materials Today Chemistry
·
2025
·
IF 6.7
Huaiyin Chen,Zhonghe Wang,Jun Li,Xiaolin Liu,Congxiang Li,Yongzhao Li,Weihe Yu,Longmin Liu,Yi Zhang,Yuekun Lai,Weilong Cai
ZIF-8 is considered as a promising functional material in anti-corrosion coating applications. However, ZIF-8 hydrolyzes easily, especially in acidic and salty media, due to its unstable Zn–N coordination bonding and hydrophilic crystal surface, which reduces anti-corrosion durability of the coatings. In this study, highly hydrophobic modification of ZIF-8 particles was performed through simple surface ligand exchange with 5,6-dimethylbenzimidazole (DMBIM). The as-prepared ZIF-8/DMBIM particles showed high water-repellency and enhanced chemical stability in acidic, neutral, and alkaline media, and excellent compatibility and barrier function in epoxy coatings. As a consequence, ZIF-8/DMBIM modified epoxy coatings showed significantly enhanced corrosion resistances in acid, alkali and salt aqueous solutions with pH 3.0–11.0. Electrochemical impedance spectroscopy tests demonstrated that, after 20 days of immersion in 3.5 wt% NaCl solution at all the studied pH, the |Z| 0.01 Hz values of ZIF-8/DMBIM modified epoxy coatings were approximately two orders of magnitude higher than of the original epoxy coatings. This work provides an idea for the development and application of ZIF materials in more fields, and innovative anti-corrosion coatings based on functional modification of materials.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
LANGMUIR
·
2024
·
IF 3.7
Xiaoyu Mao,Yi He,Changhua Li,Hongjie Li,Rui Gou,Haitao Liu,Yang Zhao,Wen Chen,Jing Yan,Xi Yuan,Guiyang Wu
Improving the dispersibility and compatibility of nanomaterials in water-borne epoxy resins is an important means to improve the protection ability and corrosion resistance of coatings. In this study, glycine-functionalized Ti3C2Tx (GT) was used to prepare an epoxy composite coating. The results of Fourier transform infrared spectroscopy and X-ray diffraction showed that glycine was successfully modified. The scanning electron microscopy and transmission electron microscopy results showed that the aggregation of Ti3C2Tx was alleviated. Electrochemical impedance spectroscopy test results show that, after 60 days of immersion, GT coating still shows the best protection performance, and the composite coating |Z|f = 0.01 Hz is 3 orders of magnitude higher than that of the pure epoxy coating. This is mainly because, after adding glycine, the −COOH group on the surface of glycine binds to the −OH group on the surface of Ti3C2Tx, improving the aggregation of Ti3C2Tx itself. At the same time, the −NH group of glycine can also participate in the curing reaction of epoxy resin to strengthen the bonding strength between the coating and the metal. The good dispersion of GT in epoxy resin makes it fill the pores and holes left by epoxy resin curing and strengthen the corrosion resistance. The easy availability and green properties of glycine provide a simple and environmentally friendly method for the modification of Ti3C2Tx.
研究领域:
材料科学
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电化学
·
表面工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
·
2020
·
IF 3.99
Yujuan Jing,Pingquan Wang,Qiangbin Yang,Qiurun Wang,Yang Bai
Faced with severe corrosion of casing in oil wells, the epoxy coating was applied to prevent corrosion. Based on the mechanism that the filler eliminated the internal stress during the curing process of the coating and prevented the penetration of corrosive medium into the coating, a new filler was successfully prepared by the hydrothermal method . When the molar ratio of the precursor of ZrO 2 to MoS 2 was 1.2:1, MoS 2 was uniformly modified with ZrO 2 through mussel inspired chemistry of dopamine. Introducing fillers into epoxy coatings, specifically, a proper content of 0.8 wt.% filler can greatly improve the mechanical properties and corrosion resistance of the coatings. The coating maintained the excellent corrosion resistance for 16 h under high temperature (108 °C) and high pressure (pressurized with CO 2 gas of 35 MPa), which would provide us a reliable anticorrosive coating for oil wells metal casing.
研究领域:
材料科学
·
化学工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF APPLIED POLYMER SCIENCE
·
2024
·Vol. 141
·期 24
·e55511
·
IF 2.7
Shuxin Zheng,Yuxiang Nie,Zhangzhong Wang,Xin Feng,Jiahua Zhu,Xiaohua Lu,Liwen Mu
This work presents a design of a unique “roller wheel” structure combining rigid MXene and flexible liquid metal (LM), aiming to construct an epoxy composite coating with simultaneous advanced mechanical strength and lubrication properties. The antiwear property of the epoxy composites is improved by 72.8% when the LM is 0.5 wt% and MXene is 0.03 wt%. The incorporation of LM-MXene improved the mechanical properties of the epoxy composite coating, resulting in an approximately 136.6% increase in elastic modulus. The unique “roller wheel” structure provides additional mechanical support and leads to lower adhesion between the MXene layers and LM. As a result, LM reduces the stripping and sliding of the interface between MXene layers during the friction process, further enhancing the lubrication performance of the epoxy composite coating.
研究领域:
材料科学
·
表面工程
✓ 已验证
产品关联
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
·
2019
·
IF 3.42
Chunlin Chen,Yi He,Guoqing Xiao,Fei Zhong,Yunqing Xia,Youqing Wu
The application of graphene (Gr) in waterborne coatings is restricted owing to its strong hydrophobic properties. Herein, graphitic (g)-C 3 N 4 , also with good barrier properties, has been used for the first time to disperse Gr in epoxy solution via simple ultrasonic vibration. The morphologies and structures of g-C 3 N 4 and Gr/g-C 3 N 4 were characterized through FT-IR, XRD, XPS, UV–vis absorption spectra, TEM and Raman spectra. Corrosion resistance performances of the g-C 3 N 4 /epoxy and Gr/g-C 3 N 4 /epoxy nanocomposites coatings were evaluated by electrochemical impedance spectroscopy (EIS) and salt spray tests. Gr/g-C 3 N 4 /epoxy nanocomposites coating exhibits improved anti-corrosion performance in contrast to g-C 3 N 4 /epoxy coating due to enhanced barrier performances.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
Polymers
·
2018
·Vol. 10
·期 5
·474
·
IF 2.935
Yuting Zou,Liang Fang,Tianqi Chen,Menglong Sun,Chunhua Lu,Zhongzi Xu
Two issues are required to be solved to bring intrinsically self-healing polymer coatings into real applications: remote activation and satisfied practical properties. Here, we used MXene, a newly reported two-dimensional material, to provide an epoxy coating with light-induced self-healing capabilities and we worked to enhance the properties of that coating. The self-healing coatings had a reversible crosslinking network based on the Diels-Alder reaction among maleimide groups from bis(4-maleimidopheny)methane and dangling furan groups in oligomers that were prepared through the condensation polymerization of diglycidylether of bisphenol A and furfurylamine. The results showed that the delaminated MXene flakes were small in size, around 900 nm, and dispersed well in self-healing coatings. The MXene flakes of only 2.80 wt % improved greatly the pencil hardness of the coating hardness from HB to 5H and the polarization resistance from 4.3 to 428.3 MΩ cm−2. The self-healing behavior, however, was retarded by MXene flakes. Leveling agent acted a key part here to facilitate the gap closure driven by reverse plasticity to compensate for the limitation of macromolecular mobility resulting from the MXene flakes. The self-healing of coatings was achieved in 30 s by thermal treatment at 150 °C. The efficient self-healing was also demonstrated based on the recovery of the anti-corrosion capability. MXene flakes also played an evident photothermal role in generating heat via irradiation of near-infrared light at 808 nm and focused sunlight. The healing can be quickly obtained in 10 s under irradiation of near-infrared light at 808 nm having a power density of 6.28 W cm−2or in 10 min under irradiation of focused sunlight having a power density of 4.0 W cm−2.Keywords:self-healing;epoxy coating;MXene;Diels-Alder reaction;photothermal effect
研究领域:
材料科学
·
化学工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
CORROSION SCIENCE
·
2020
·
IF 6.479
Tong Liu,Haichao Zhao,Jingyu Li,Dawei Zhang,Wenru Zheng,Liping Wang
A giant molecule containing hydrophobic polyhedral oligomeric silsesquioxane (POSS) and protonic acid-doped tetraaniline (ATA) was designed and synthesized via isocyanate–amine reactions. This flower-like filler exhibits redox activity and high specific capacitance (280 F g −1 ), making it feasible for corrosion protective applications. Electrochemical impedance spectroscopy, local electrochemical impedance spectroscopy, and salt spray tests were performed to evaluate the effect of POSS–ATA on the corrosion inhibition performance of the coating. This giant molecule expands the scope of conducting polymers for the active corrosion inhibition of metallic substrates and provides a platform for studying the multi-responsive self-assembly behaviour of conducting polymers.
研究领域:
材料科学
·
电化学
·
防腐蚀工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF INDUSTRIAL AND ENGINEERING CHEMISTRY
·
2021
·
IF 6.064
Tengfei Liu,Wen Li,Chenyang Zhang,Wei Wang,Wenwen Dou,Shougang Chen
In this work, multi-layer stacked two-dimensional (2D) covalent organic framework of TpPa-1 was synthesized as nanocontainer to fabricate self-healing epoxy coating. The corrosion inhibitor of benzotriazole (BTA) was loaded into porous TpPa-1 (Tp: 1,3,5-Triformylphrogroglucinol, Pa-1: 1,4-phenylenediamine), and the load capacity was further improved by electrostatic adsorption. Then, 0.5 wt.% BTA/TpPa-1 and 0.5 wt.% TpPa-1 were added to the epoxy coating, respectively. The electrochemical Impedance Spectroscopy (EIS) test shown that after 60 days of immersion, the impedance of the BTA/TpPa-1/EP in low-frequency region was 6.45 × 10 8 Ω cm 2 , while the impedance corresponding to the TpPa-1/EP coating was 9.04 × 10 7 Ω cm 2 . In addition, in the localized electrochemical impedance spectroscopy (LEIS) test, as the immersion time was extended, the impedance of TpPa-1/EP coating at the defect continued to decrease, while the impedance at the defect of the BTA/TpPa-1/EP coating shown an upward trend, showing self-healing performance. This was due to the pH change when the metal at the defect is corroded, which caused the BTA to be released from the nanocontainer and adhered to the metal surface to form a protective film. The improvement of the anti-corrosion performance of BTA/TpPa-1/EP coating mainly comes from two aspects: (1) The good dispersion of TpPa-1 in EP coating improves the physical shielding effect of the coating; (2) The controlled release of BTA can Realize the continuous formation of the bare metal surface protective layer.
研究领域:
材料科学
·
化学工程
✓ 已验证
产品关联
DOI
高影响因子
CORROSION
·
2022
·Vol. 78
·期 12
·1190-1202
·
IF 2.094
Xu Yangshuhan,Chen Feng,Wang Shufen,Li Minghua
In this work, ordinary epoxy coatings were modified by hydrophobic nanoSiO 2 and hydroxyl PDMS to construct ultrahydrophobic epoxy coatings for corrosion protection and self-cleaning of phosphatized Q235 carbon steel. Ordinary epoxy polymer coating was fabricated via polyaddition reaction between E44 (bisphenol A epoxy resin oligomer) and DDM (4,4-diaminodiphenyl methane). The microscopic morphologies of coatings showed that many SiO 2 nanoparticles were presented on the surface of ultrahydrophobic epoxy coating. Through static water contact angle measurement, the modified epoxy coating displayed ultrahydrophobicity with a water contact angle of approximately 150°. However, adding too much nanoSiO 2 caused cracks on the modified epoxy coating, which deteriorated the corrosion resistance of the coating. According to the corrosion test results, the modified coating added with 6.7 wt% hydrophobic nanoSiO 2 and chemically modified with hydroxyl PDMS showed the best corrosion protection performance, which was reflected by the high impedance of approximately 10 9 Ω·cm 2 after 50 d immersion in 3.5 wt% NaCl (aq.). Besides, the coating also presented good self-cleaning performance. The coating extracted from the slurry still remained clean without any contamination.
研究领域:
材料科学
·
表面工程
✓ 已验证
DOI
高影响因子
JOURNAL OF APPLIED POLYMER SCIENCE
·
2024
·
IF 2.7
Gang Li,Yayun Li,Chuanxi Lin,Hao Peng,Yunsheng Xue,Wenfeng Qin,Xin Zhao,Bin Zhou
2024 aluminum alloy has high strength, processing performance, and good damage tolerance performance, but it is prone to intergranular corrosion and pitting. Therefore, the development of corrosion protective coatings is essential for the aluminum alloy. In this paper, cerium ion (Ce 3+ ) was doped into chitosan-modified montmorillonite (Ce-CS-MMT) by ion exchange method, and the corrosion protective performance of Ce-CS-MMT epoxy coating (Ce-CS-MMT/EP) was investigated. The electrochemical analysis of aluminum alloy in cerium-containing solution showed the corrosion inhibition efficiency reached 95.52%. The result indicates the corrosion inhibition effect of cerium-containing solution was better than pure NaCl solution and MMT solution. The corrosion study of the coating illustrates that the protection rate of Ce-CS-MMT/EP reached 95.82%, which was higher than that 91.83% of Ce-MMT/EP. The result indicates the resistance of charge transfer was greater and the better shielding effect for electrolyte corrosion ions than MMT and Ce-MMT epoxy coatings, and the corrosion protective performance was excellent.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
危险品化学品经营许可证（带存储）