CHINESE JOURNAL OF CHEMICAL ENGINEERING
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2020
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IF 2.627
Hanxiao Du,Lixin Xie,Jie Liu,Shichang Xu
The absorption process in acrylic acid production was water-intensive. The concentration of acrylic acid before distillation process was low, which induced to large amount of wastewater and enormous energy consumption. In this work, a new method was proposed to concentrate the side stream of absorption column and thus increase the concentration in bottom product by electrodialysis . The influence of operating conditions on concentration rate and specific energy consumption were investigated by a laboratory-scale device. When the voltage drop was 1 V·cP −1 (1 cP=10 −3 Pa⋅S), flow velocity was 3 cm·s −1 and the temperature was 35 °C, the concentration rates of acrylic acid and acetic acid could be 203.3% and 156.6% in the continual-ED process. Based on the experimental data, the absorption process combined with ED was simulated, in which the diluted solution from ED process was used as spray water and the concentrated solution was feed back to the absorption column. The results shown that the flow rate of spray water was decreased by 37.1%, and the acrylic acid concentration at the bottom of the tower was increased by 4.56%. The ions exchange membranes before and after use 1200 h were tested by membrane surface morphology (scanning electron microscope), membrane chemical groups (infrared spectra), ion exchange capacity, and membrane area resistance, which indicated the membrane were stable in the acid system. This method provides new method for energy conservation and emission reduction in the traditional chemical industry.
研究领域:
化学工程
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环境科学
✓ 已验证
产品关联
DOI
高影响因子
ACS Applied Materials & Interfaces
·
2024
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IF 8.3
Ning Li,Junhao Liu,Wenfang Zeng,Yawei Xu,Jing Li
In the domain of smart electronic devices, graphene films play a pivotal role due to their flexibility and high thermal conductivity. Within the realm of fabricating highly thermally conductive graphene films, Joule heating technology has garnered significant attention because of its capability for rapid temperature elevation and reduction of graphitization duration. However, substantial gas emission occurs during the reduction of graphene oxide films using this method, leading to immediate combustion and film fracturing, thereby limiting the rapid and uninterrupted production of graphene films. To address this challenge, a rapid reduction preparation process is introduced. This process initiates with a two-step reduction of graphene oxide films employing a reducing agent to establish gas escape pathways within the graphene films beforehand. Subsequently, the film is pressurized and Joule-heated using a graphite plate, with the entire heating process lasting only 800 s. The resulting graphene film exhibits a remarkable thermal conductivity of up to 1012W/(m·K). This method enhances the production efficiency of high thermal conductivity graphene films and is expected to further reduce production costs.
研究领域:
材料科学
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电子工程
✓ 已验证
DOI
PubMed
高影响因子
Polymers
·
2023
·Vol. 15
·期 7
·1642
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IF 5
Kang Liang,Qunzhang Tu,Xinmin Shen,Juying Dai,Qin Yin,Jinhong Xue,Xuan Ding
Due to the viscoelasticity of rubber materials, hysteresis loss due to deformation is the main reason for the rolling resistance of high-speed rubber tracks. Since the structure and material of high-speed rubber track assemblies are different from traditional tires and metal tracks, the rolling resistance theory of traditional wheeled and tracked vehicles is not applicable. Therefore, in order to determine the rolling resistance scientifically and accurately, the mechanism research of the rolling resistance of high-speed rubber track assembly is the key to the design of high-speed rubber crawler vehicles. In this paper, the stress–strain characteristics of rubber track under the action of compression, tension, bending, and driving were studied. The strain load spectrum of rubber tracks was established, and the strain cyclic load was extracted by the rainflow method. The temperature model of the rubber track was developed based on its dynamic characteristics. On the basis of energy conservation, the hysteresis loss of rubber is equivalent to the energy consumption of rolling resistance, and the theoretical model of rolling resistance of high-speed rubber track assembly is established. In accordance with the model above, the key influencing factors and changing trends of rolling resistance are analyzed, which provides a theoretical basis for the performance optimization of high-speed rubber track assembly.Keywords:rubber track;rolling resistance;thermo-mechanical;viscoelastic;energy consumption
研究领域:
机械工程
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材料科学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
Applied Materials Today
·
2022
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IF 8.663
Ping Yu,Zemin He,Yuzhen Zhao,Huimin Zhang,Haiquan Zhang,Zongcheng Miao,Wenbo Shen
As an important type of liquid crystal (LC)-based smart windows for indoor illumination/privacy protection switching and energy conservation, the LC devices from polymer dispersed liquid crystals (PDLCs) have gained more attention for developing flexible intelligent optical films. However, higher voltages are generally needed to drive these devices owing to the large content of polymers and the strong anchoring effect on mesogenic molecules, which not only induces the danger of use but also increases the energy consumption of the devices. In this work, a polymerizable zwitterionic compound, which has little problem with ion accumulation compared to typical electrolytes, is explored as a new class of coating. Zwitterion-treated LC devices are also fabricated using different processing methods. Both the addition of zwitterionic layers and the processing techniques have profound effects on the electric-optical performance of the resultant devices. The driving voltage of the devices is optimized from 58 V to 15–18 V (∼2.9 V/μm to ∼0.75–0.9 V/μm) and the contrast ratio is still above 200. The haze of the optimized flexible smart film is about 89.78% and 5.38% in field-off and field-on states respectively. The electrically switchable transmittance of the flexible zwitterion-treated LC devices is also implemented on windows and the human body. Such a method offers a simple strategy for fabricating the LC devices promising for applications in wearable devices as well as in low-energy-consumption smart windows.
研究领域:
材料科学
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光学工程
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能源技术
✓ 已验证
产品关联
DOI
高影响因子
CHEMICAL ENGINEERING JOURNAL
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2025
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IF 13.2
Shuai Wang,Guangyi Cui,Yue Gu,Zhixuan Ma,Jing Wang,Shufeng Shen
Water-lean liquid–liquid biphasic absorbents have recently received increasing attention due to the potential advantages for capturing low CO 2 concentration flue gas with high efficiency in capture rate and energetic aspects. However, performance assessment has rarely been performed in a lab-scale continuous and integrated capture plant. In this work, a water-lean biphasic system containing 2-(methylamino) ethanol (M), diglyme (D) and water (H) was proposed for about 5 vol% CO 2 exhaust gas treatment based on the batch absorption–desorption capture tests. Integrated phase changing capture process using the developed absorbent formulation 40 M−50D−10H (WLS-10C) was demonstrated in a lab-scale CO 2 capture plant over 200 hrs testing. Energetic and capture performance as well as operational stability were evaluated and compared with aqueous 30 mass % MEA under the same targeted capture rate (about 90 %). The stable phase change behavior after CO 2 absorption was observed in the phase separator, and the CO 2 rich phase can be effectively regenerated at 393 K, forming a monophasic solution in the feed tank with the CO 2 lean phase from the separator for solvent reuse. This biphasic WLS-10C can reduce the energy consumption by about 45–55 % compared with aqueous MEA at about 90 % capture rate, demonstrating a pronounced energy-saving effect. Moreover, volumetric mass transfer coefficient and viscosity were also discussed. These findings provide valuable insights into the further pilot demonstration of the proposed biphasic absorbent.
研究领域:
化学工程
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环境科学
✓ 已验证
DOI
高影响因子
Nano-Micro Letters
·
2024
·Vol. 16
·期 1
·1-16
·
IF 31.6
Lei Leqi,Meng Shuo,Si Yifan,Shi Shuo,Wu Hanbai,Yang Jieqiong,Hu Jinlian
Engineering MXene into electrospun nanofibers can effectively enhance its thermal emissivity and conductance, and the unidirectional water transport of the wettability-gradient-induced-diode (WGID) membrane displayed diode-like properties with wettability gradient by tailoring the water contact angle of each single layer.
The WGID membrane could achieve a cooling temperature of 1.5 °C in the “dry” state, and 7.1 °C in the “wet” state, with high emissivity of 96.40% in the MIR range, superior thermal conductivity of 0.3349 W m −1 K −1 .
Zero-energy-consumption for personal cooling management via multiple heat dissipation pathways, including thermal radiation, conduction, and evaporation.
研究领域:
材料科学
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热管理工程
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表面科学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH
·
2019
·
IF 3.375
Kaixuan Yan,Xiaofeng Hang,Junsheng Liu,Jianquan Luo,Yinhua Wan
Hypophosphorous acid (H3PO2) is an important chemical product with wide applications in pharmaceuticals and electroless plating. In this study, bipolar membrane electrodialysis (BMED) was used to produce H3PO2 from sodium hypophosphite salt (NaH2PO2) to replace the traditional preparation methods. The BMED process was optimized in terms of current density, NaH2PO2 salt concentration, and initial NaOH concentration of the base solution. The results indicated that low Na+ leakage occurred at lower salt concentrations. Under the optimum conditions, such a BMED system obtained a high concentration of H3PO2, a low Na+ content, and a low energy consumption, equaling to 1.03 mol/L, 670 ppm, and 1.18 kW h/kg, respectively. To minimize the amount of phosphorous acid (H3PO3) generated from H3PO2 oxidation during the BMED process, a nitrogen aeration operation was applied in both the acid and salt chambers, decreasing the HPO32– content to 251 ppm, which was 44.1% lower than that without a dissolved oxygen content control strategy. The newly produced H3PO3 during the BMED process was reduced by 96.5%. The obtained results indicated that the BMED process has great potential for application in the production of high-quality H3PO2 from NaH2PO2 in industry.
研究领域:
化学工程
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环境科学
✓ 已验证
产品关联
DOI
高影响因子
INDUSTRIAL CROPS AND PRODUCTS
·
2025
·
IF 6.2
Yu Zhong,Yue Wu,Ruonan Zhu,Qixuan Lin,Xingjie Wang,Junli Ren,Huan Wang,Fengguang Du
Steam explosion pretreatment technology is one of the most widely used pretreatment technologies for biomass, but with the defects of high energy consumption and high cellulose loss. In this study, a low-energy pretreatment strategy was proposed for steam explosion of wheat straw coupling with screw extrusion and ultra-low acid spraying, and the corresponding relationship between different pretreatment conditions and steam explosion energy consumption was explored. The results showed that 93.8 % of cellulose was retained by screw extrusion and the addition of 0.1 % sulfuric acid spray under steam explosion (160 °C-5min, 0.618 MPa), accordingly, the enzymatic hydrolysis reaction for 72 h resulted in a cellulose enzyme degradation rate of 60.9 %. Compared with the control group (196 °C-5 min, 1.4 MPa), higher cellulose retention, was achieved at lower temperature and pressure, and the energy consumption decreased from 1.29 kJ/g to 1.15 kJ/g, which was a reduction of 10.89 %.
研究领域:
生物工程
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可再生能源
✓ 已验证
产品关联
DOI
高影响因子
SEPARATION AND PURIFICATION TECHNOLOGY
·
2023
·
IF 8.6
Ge Gao,Xiaoyi Gao,Bin Xu,Wufeng Jiang,Zhenghong Zhao,Fan Wu,Xiaoshan Li,Cong Luo,Liqi Zhang
The CO 2 phase change absorbents(CPCAs) formed by introducing phase-splitting agents have attracted increasing attention because of their great energy-saving potential. However, the volatilization problem of the phase-splitting agents and the high viscosity of the solution affect the application of CPCAs. In this work, a novel CPCAs based on 2-Methylpiperazine (2MPRZ)/H 2 O was established by introducing triethylene glycol monobutyl ether (TGBE) with a high boiling point as a phase-splitting agent, and the 2MPRZ/H 2 O/TGBE system exhibited low volatility and low viscosity. The CO 2 capture performance of the novel CPCAs with different ratios was investigated in this work. The best CO 2 absorption rate was achieved by 2.5 M 2MPRZ/H 2 O/TGBE. The viscosity of this system before and after the CO 2 absorption process was merely 7.68 mPa·s and 11.64 mPa·s, respectively, and no volatilization of the phase-splitting agent was observed simultaneously. A convenient and rapid titration method was employed to determine the distribution of the 2MPRZ products in the two phases, which showed that 98 % of the 2MPRZ products were located in the CO 2 -rich phase. In addition, the CO 2 -rich phase captured 99 % of the total CO 2 , indicating that this system has superior phase-splitting behaviors. The regeneration energy consumption of this biphasic absorbent was 2.59 GJ/t CO 2 , which was 32.6 % lower than that of traditional MEA. Furthermore, the salting-out effect was proved to be the cause of the phase-splitting behavior by 13 C NMR analysis.
研究领域:
化学工程
·
环境科学
✓ 已验证
产品关联
DOI
高影响因子
SEPARATION AND PURIFICATION TECHNOLOGY
·
2021
·
IF 7.312
Zichao Yin,Yaping Pan,Mutai Bao,Yang Li
Carbonization of bio-based porous substrates is a facile, environmentally friendly and cost-effective way to create hydrophobic absorbents for oil/water separation applications. However, the processes usually take place under high temperature, which can cause large consumption of energy. Therefore, it is still a challenge to fabricate such absorbent under low temperature. Herein, a kind of superhydrophobic magnetic cotton was successfully fabricated by dip-coating of cotton with Fe 3 O 4 nanoparticles, adsorption of oleic acid and carbonization at 400 °C. The prepared absorbent was integrated with various excellent properties after modifications, including low apparent density (0.0436 g/cm 3 ), high porosity (92.2%), remote controllability, excellent thermal stability and outstanding hydrophobicity (water contact angle, 157.0 ± 1.8°). It could selectively collect oil from different types of oil/water mixtures with large absorption capacity (13.63–37.39 g/g for the testing oils) and high separation efficiency (higher than 99%). After removed the absorbed oil by distillation or direct combustion, the absorbent could be used again with no obvious performance deterioration. The proposed method offers an energy-saving way to fabricate oil absorbent via carbonization.
研究领域:
材料科学
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环境科学
✓ 已验证
DOI
高影响因子
ENERGY & FUELS
·
2025
·
IF 5.3
Runfen Zheng,Lixin Wei,Yuxin Bai,Jianfei Man,Jian Ye,Huiping Zhang,Yihan Wang
To address the issues of poor regeneration performance and high regeneration energy consumption associated with traditional CO2 absorbents, the development of novel phase-change absorbents has become a key area of research. In this study, a new phase-change absorbent system, DEGDEE-AEEA-AMP, is developed, using N-(2-hydroxyethyl)ethylenediamine (AEEA) as the main absorbent, bis(2-ethoxyethyl)ether (DEGDEE) as the phase-separation agent, 2-amino-2-methyl-1-propanol (AMP) as the activator, and water as the solvent. The performance of this system is compared with that of monoethanolamine (MEA) at a 30% mass concentration, which serves as the reference standard. The study includes absorption, desorption, corrosion, cyclic absorption–desorption experiments, and regeneration energy consumption estimations. The results indicate that the volume of the rich phase in the DEGDEE-AEEA-AMP (DAP) system constitutes 56.7% of the total volume. When the AMP mass fraction is 15%, the absorption capacity reaches 2.52 mol·kg–1, which is 14.0% higher than that of MEA. The maximum desorption rate is 13.19 × 10–3 mol·kg–1·s–1, which is 3.39 times higher than that of MEA. The minimum regeneration energy consumption is 2.742 GJ·t–1 CO2, representing a 29.9% reduction compared to 30% MEA. The corrosion rate of the rich liquid is 0.230 mm/a, 1.32 times that of MEA, but it can be significantly reduced by adding anhydrous Na2SO3. When the AMP mass fraction is 15%, the DAP phase-change absorbent system exhibits high absorption and desorption performance, good cyclic stability, and lower regeneration energy consumption.
研究领域:
化学工程
·
环境科学
✓ 已验证
产品关联
DOI
高影响因子
LANGMUIR
·
2025
·
IF 3.9
Jingwen Luo,Mingshuo Cui,Xiaodong Lian,Bin Yuan,Chenhao Song,Yingchao Ma,Yapei Wang
The multicomponent structure and the large area of oil–water interfaces make multiple emulsions promising for use in cosmetic manufacturing, food industries, and agricultural production. However, the high energy input and extensive use of emulsifiers in the process of multiple emulsion preparation severely limit their application. In this work, we propose a simple but highly efficient emulsification strategy to realize one-step multiple emulsions. To this end, the interfacial acid–base neutralization reaction by oleic acid and ammonia is employed as the driving force to construct a spontaneous emulsifying system, thus realizing emulsion formation in a low-energy manner. Moreover, the products generated by the interfacial neutralization reaction can act as emulsifiers to stabilize both the O/W and W/O interfaces and construct multiple emulsions with an O/W/O structure. Compared to conventional methods of multiple emulsion formation, the one-step multiple emulsion method driven by an interfacial neutralization reaction can significantly reduce the energy consumption and the emulsifier dosage during the emulsifying process, thus avoiding the probable environmental problems caused by the residual emulsifiers. This study not only provides a new idea for the preparation of multiple emulsions but also effectively promotes the development of low-surfactant emulsification methods.
研究领域:
化学工程
·
材料科学
·
食品科学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
危险品化学品经营许可证（带存储）