Herein, fluorine fixation, nitrogen removal, and the alkaline solution recovery of alumina were studied using calcium-based high-temperature soda roasting. In addition, the effects of roasting conditions, dissolution conditions, and additives (carbon alkali and calcium salt) on fluorine fixation and alumina recovery were studied. The results show that when the roasting temperature was 1100 ℃ and the roasting time was 2 h, the dissolution temperature was 80 °C, while the dissolution time was 20 min. The ratio of soda to dross was 1.0, and 30 wt% CaCO 3 had been added as a fluorine fixing agent. The Al extraction rate from aluminum dross (AD) reached 86.21%, the denitrification rate reached 99.54%, the concentration of soluble fluoride ion was reduced to 0.111 g·L −1 , and the fluoride fixation rate was 75.04 wt%. CaF 2 is the main component of the leaching residue, which can be added as an insulation material for electrolysis. Alkaline oxidation roasting and calcium-based fluoride fixation are effective methods to separate aluminum, fluoride, and nitrogen. This study provides a new method for the safe and efficient utilization of AD.
The hazardous red mud (RM) with high As/F mobility and heavy metal contaminated soil have constituted severe environmental threats. This work demonstrates a “waste to eco-material” strategy through a reliable and low-cost protonation approach to eliminate the As/F leaching risk of RM, and then recycle it as heavy metal passivators for Pb/As polluted soil remediation . The As/F anions have been immobilized by the protonated Fe/Al (hydr)oxides within RM via the formation of stable As/F compounds during the protonation process, which satisfies the requirement by the World Health Organization (As leaching <0.01 mg/L; F leaching <0.8 mg/L). Moreover, in the oilseed rape pot experiments, by adding 30 g/kg stabilized RM into Pb/As polluted soils (100 ~ 300 ppm), benefited from its large adsorption capacity, approximately 40.9 ~ 49.7% Pb and 40.8 ~ 54.8% As concentrations in the plant are reduced without adverse effects. The whole process for RM treatment and soil remediation is cost-effective, straightforward and eco-friendly without secondary pollution or soil degradation . This research provides a green chemical strategy to address both RM recycling and heavy metal contaminated soil remediation problems, which shows high economic feasibility and ecological benefits.