Bo-Wen Liu,Yu-Fei Lei,Xiao-Feng Liu,De-Ming Guo,Li Chen,Yu-Zhong Wang
Despite the excellent overall performance, the application of polyesters is severely restricted by their inherently high flammability . Although many gratifying results have been achieved through different fire-safety methods, customization is still needed for every specific polymer, thus a generally applicable method is highly desired. Herein, we developed an eco-friendly and general fire-safety method for semi-aromatic polyesters based on the “end-group-capturing” concept. The functional monomer was chemically incorporated into the main chains of a series of semi-aromatic polyesters with similar structures (i.e., polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT) and polybutylene terephthalate (PBT)), and the specific contribution of the fire-safety method was investigated comprehensively. The results showed that the fire safety of all the copolyesters were efficiently improved, while interestingly, the fire safety gradually declined with the increase of the methylene group numbers in their molecular chains. The reason behind this phenomenon was comprehensively studied by both theoretical calculation and experiments. The increasing cyclization tendency of the copolyesters derived from the increase of the methylene group numbers was proved to be responsible for the decrease of the fire safety. The successful application and in-depth mechanism revealed here provide theoretical supports for the development of novel fire-safety polymeric materials.
Bo-Wen Liu,Yu-Fei Lei,Xiao-Feng Liu,Li Chen,De-Ming Guo,Yu-Zhong Wang
The use of conventional flame-retardant elements such as Cl, Br, P for carbon-based polymers usually leads to the deterioration of smoke and toxic gas release, and possesses serious environmental and ecological issues. Herein, we proposed a facile strategy to largely improve the flame-retardant efficiency of an eco-friendly flame-retardant method. By simply tailoring the substitution position of the functional polymerization monomer , the corresponding copolymer exhibited extremely high flame retardancy , including a 59% lower peak heat release rate (pHRR), a 48% lower smoke density, a high limiting oxygen index (LOI) of 30%, and passed the UL-94 V-0 rating without dripping. More importantly, the para -substitution copolymer showed a much higher flame-retardant efficiency than the meta -substitution copolymer, for which the monomer content needed for UL-94 V-0 rating, high LOI value, and low smoke and toxic gas release largely decreased by 25%. The detailed mechanism and the different performance between the two copolymers were comprehensively investigated. The results first confirmed the “end-group-capturing” mechanism, then revealed that the different flame-retardant efficiency was owing to the different thermal rearrangement capability of the two functional monomers . The molecular-level mechanism revealed here provided a novel thinking for designing flame-retardant polymers.