Materials
·
2025
·Vol. 18
·期 4
·857
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IF 3.2
Tiange Xue,Xinqing Su,Shixiang Yu,Meng Meng,Xinya Xu,Jinqi Xin,Jinjin Ran
In this work, a small amount of AlN whiskers (ranging from 2 wt.% to 8 wt.%) was incorporated into CaO-MgO-ZnO-B2O3-SiO2(CMZBS)–glass/Al2O3composites so as to obtain glass-ceramics with a thermally conductive network through sintering between 700 °C and 1000 °C. Special attention was given to the densification behavior, dielectric properties, and thermal conductivity of CMZBS/Al2O3/AlN–glass–ceramic composites with varying AlN whisker contents. According to the results, composites with desirable thermal, mechanical, and dielectrical properties were successfully fabricated. Notably, the composites containing 6 wt.% AlN whiskers, sintered at 800 °C, exhibited the most optimal comprehensive properties (dielectric constant of 7.06, dielectric loss of 383 × 10−5, thermal expansion coefficient of 6.40·10−6/K, flexural strength of 180 MPa, and thermal conductivity of 5.17 W/(m·K)). Given these attributes, this CMZBS/Al2O3/AlN composite holds great potential for applications in LTCC (low-temperature co-fired ceramic).
研究领域:
材料科学
·
电子工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
MATERIALS CHARACTERIZATION
·
2020
·
IF 3.562
Yongxiang Zheng,Chengji Deng,Jun Ding,Hongxi Zhu,Chao Yu
An innovative approach was developed for the fabrication of AlN-Al 2 O 3 porous ceramic by heat-treating Al 4 O 4 C porous ceramic under a flowing nitrogen atmosphere. The effects of sintering temperature on phase and microstructural evolution changes were investigated. The results indicated that phase evolution of the nitridation of Al 4 O 4 C porous ceramics was significantly different from dense Al 4 O 4 C ceramics. AlN-Al 2 O 3 porous ceramic produced using this new method had a homogeneous local chemical composition with the two phases tightly combined in the composite material. Possible reaction mechanisms for the fabrication of AlN-Al 2 O 3 porous ceramic are discussed by considering reactions at the initial and later stages during the nitridation process.
研究领域:
材料科学
·
陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
MATERIALS & DESIGN
·
2017
·
IF 4.364
Meng Fei,Renli Fu,Simeon Agathopoulos,Jun Fang,Caixia Wang,Haitao Zhu
A novel method for preparing aluminum/aluminum nitride ceramics (Al/AlN) substrates is proposed in this paper. The method included two processes: (1) the surface of AlN was coated with a CuO thick film and sintered; (2) Al foil was put on the pretreated (in process 1) AlN surface and bonded to AlN through pre-heating at 400 °C and final heating at 660 °C in N 2 -H 2 reduction atmosphere. The experimental results obtained by optical and scanning electron microscope (SEM) observations as well as by X-ray diffraction analysis at the cross-sections of the joints and the fracture surfaces , suggest that the reaction mechanism starts with the reaction of CuO with AlN to form CuAlO 2 , when the AlN coated with CuO is heat-treated at high temperature. A Cu layer is produced by the reduction of CuO and Cu diffuses in the Al foil, forming strong Al/AlN joints. Elongated crystals of Al 2 Cu are developed in the reaction zone at the interface between Al and AlN. The results of mechanical tests showed that the peeling-off strength of the Al foil from the surface of the AlN substrate reached a value of 15.4 MPa for the Al/AlN couples produced after 30 min of heat treatment at 660 °C.
研究领域:
材料科学
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陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·
IF 5.1
Bo Wang,Ziyan Zhao,Zihao Pan,Xuejian Liu,Zhengren Huang,Yan Liu
The ZnO–Al 2 O 3 –B 2 O 3 –SiO 2 (ZABS) glass powder was designed and innovatively employed to join AlN ceramics. The crystallization, thermal expansion and wettability behavior of the ZABS glass and glass-ceramic were investigated. The results shows that Zn 3 B 2 O 6 , ZnSiO 4 and Zn 4 B 6 O 13 were precipitated after heat treatments at different temperature, respectively, resulting in a variation in the coefficient of thermal expansion (CTE) of the ZABS glass ceramic. Then guided by the wetting behavior on the AlN ceramic substrate, the joining of the AlN ceramics by ZABS glass at various temperatures and holding times were conducted. Notably, Zn 3 B 2 O 6 was identified to be the primary product in the joints bonded at temperature of 700–800 °C due to the crystallization within the glass and no discernible reaction was observed between the substrate and the interlayer, while ZnSiO 4 was observed at the periphery of Zn 3 B 2 O 6 after 750 °C. Moreover, the crystalline phase Zn 3 B 2 O 6 gradually grew with the temperature and holding time increasing as the glassy phase gradually diminished, resulting in a reduction of the strength and reliability of the joints. The optimal flexural strength of the joints was 156 ± 11MPa at 700 °C for 30min. The reason for the high strength can be attributed to the interactions between the glass precipitated crystalline phase interlocking each other and the glass phase tightly bonded with the crystalline phase.
研究领域:
材料科学
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陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF PHYSICS D-APPLIED PHYSICS
·
2025
·Vol. 58
·期 13
·135005
·
IF 3.2
Rongdi Guo,Jiaxiang Qin,Guohua Wu,Zhongqiang Hu,Ming Liu
Soft magnetic composites (SMCs) are considered key elements for attaining electromagnetic signal transmission and conversion. However, they require high permeability and low core losses to ensure the efficient and stable operation of electronic devices, such as inductors and sensors. To effectively address these issues, in this work, AlN nanopowders were used to coat FeSiAl spherical particles. In parallel, the effect of coating AlN nanopowders on the electromagnetic properties of FeSiAl SMCs was investigated. By performing energy dispersive spectroscopy analysis, AlN was confirmed to be attached to the FeSiAl spherical particles, indicating the existence of an excellent AlN coating quality. Although the incorporation of the AlN coating layer yielded a monotonic reduction in saturation magnetization intensity and effective permeability, it also effectively suppressed core losses. Due to the high-resistance of AlN, the high-resistance layer developed on the surface of the FeSiAl particles can substantially increase the resistivity of FeSiAl SMCs, and then the eddy current loss was suppressed. When coated with 1.5 wt% AlN, the FeSiAl SMCs exhibited the lowest core losses of 394 kW m−3 at 100 kHz, 100 mT, and room temperature. The proposed AlN-coated FeSiAl SMCs in this work exhibited a good overall performance, and are expected to be applied in high-performance inductor devices.
研究领域:
材料科学
·
电磁学
✓ 已验证
产品关联
DOI
高影响因子
SOLAR ENERGY MATERIALS AND SOLAR CELLS
·
2025
·
IF 6.3
Shuhui Chen,Jinjie Mo,Ziye Ling,Zhengguo Zhang,Xiaoming Fang
The propensity for leaks in high-temperature molten alloys greatly restricts their extensive use in storing high-temperature thermal energy. In tackling this matter, the research concentrates on Al-Si/AlN composite phase change materials (PCMs), incorporating the modifier Sb to significantly improve their heat conduction and thermal steadiness. The results reveal that incorporating Sb alters the Si phase from a bulk form to an elongated one, simultaneously triggering the creation of an Al-Si@Al 2 O 3 core-shell configuration. This structural optimization reduces free electron scattering and extends the mean free path of electrons, thereby improving the thermal conductivity of the material. It was established that the ideal fraction of Sb mass is 0.6 %, where the thermal conductivity of the Sb-altered Al-Si/AlN composite PCMs attains 49.5 W/(m·K), marking a 15.2 % enhancement over the original Al-Si/AlN composite PCMs, with a latent heat of 351.5 kJ/kg. Additionally, the creation of the Al 2 O 3 shell led to the altered materials showing remarkable thermal stability across 200 high-temperature thermal cycles, resulting in less than a 4 % decrease in latent heat post-cycle and no leakage detected. The study offers not just an innovative approach for creating advanced Al-Si/AlN composite PCMs but also broadens their use in storing thermal energy at high temperatures.
研究领域:
材料科学
·
能源工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·
IF 5.1
Ruyuan Wang,Chao Zhao,Haolong Liu,Jinbao Long,Xuan Luo,Minghan Sun,Ning Li
TiNi alloys with excellent mechanical properties and unique functional characteristics show substantial potential for producing engineered structural components and biomedical materials. However, the high reactivity of molten TiNi poses significant challenges when ceramic crucibles are used in vacuum induction melting, inevitably resulting in severe ingot contamination. In this study, we report an innovative method for producing high-purity, low-contamination TiNi ingots by using a ZrN/AlN composite ceramic crucible. Fundamentally, this ZrN/AlN composite crucible fabricated with vacuum pressureless sintering technology, is characterized by its high relative density (>95 %) and absence of cracks. The ZrN/AlN composites exhibit impressive properties, including excellent flexural strength, high thermal conductivity, and exceptional thermal shock resistance. Notably, during induction melting, the crucible surface forms a dense TiN barrier layer, thereby protecting the crucible substrate. Compared with traditional oxide refractories, the as-prepared ingots have a low interstitial atom content (Wt. (O, N) < 1000 ppm), demonstrating the superior corrosion resistance of the ZrN/AlN composite crucible. This work provides a comprehensive understanding of crucible-melt interaction mechanisms and a promising method for producing high-purity TiNi alloys.
研究领域:
材料科学
·
冶金工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2019
·
IF 4.029
Meng Shen,Zhaoyao Hu,Yaqin Qiu,Shiyong Qiu,Ming-yu Li,Guangzu Zhang,Shujun Zhang,Zhengbao Yang,Fumitaka Kagawa,Shenglin Jiang
The pyroelectric effect provides an efficient route to convert low-grade waste heat into electricity. (Bi 0.5 Na 0.5 )TiO 3 -based ceramic is one of the most attractive lead-free pyroelectric candidates due to its high polarization. However, the low breakdown strength (BDS) restricts its ability to achieve a high polarization, hindering the application for thermal energy harvesting based on the Olsen cycle. In this work, by incorporation of AlN into BNT-BZT ceramics to form the BNT-BZT: AlN composites, the BDS is enhanced from 160 kV cm −1 to 260 kV cm −1 , leading to a high energy density of 1.54 J cm −3 which is ∼5 times that of the pristine BNT-BZT. The reason for the high energy harvesting performance is due to the addition of AlN that can depress the conductivity of the matrix, resulting in the high BDS that permits high electric fields to be applied on the samples to induce high polarization that changes pronouncedly with temperature.
研究领域:
材料科学
·
能源技术
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·
IF 5.1
Jiawei Wang,Shuyuan Hui,Ruisong Guo,Xiaohong Sun,Jialin Bai,Hanlan Xu,Zhiyou Gong,Chaoyi Zheng,Guohua Shi,Xuming Lv
Addressing the issue of carbon contamination during the smelting of specialty metals or alloys, utilizing graphite crucibles, has attracted considerable research attention, prompting the exploration of novel ceramic crucible materials. AlN ceramic, renowned for their exceptional high-temperature stability and resistance to corrosion, have emerged as promising candidates to mitigate this concern. Nonetheless, the limited mechanical properties and thermal shock resistance of AlN curtail its widespread application. In this study, Y 2 Zr 2 O 7 was introduced as an additive to enhance AlN's properties, and AlN-based composite ceramics were fabricated by employing pressureless sintering. The effects of Y 2 Zr 2 O 7 addition (3–10 wt%) on the mechanical properties and thermal shock resistance of the resulting composites were examined. The findings revealed that the incorporation of 5 wt% Y 2 Zr 2 O 7 (AlN-5YZO) led to the highest relative density and a refined grain structure , resulting in superior mechanical properties. Notably, the flexural strength , fracture toughness, and Vickers hardness of AlN-5YZO reached 322 MPa, 3.70 MPa m 1/2 , and 13.34 GPa, respectively. Furthermore, the presence of crack branching and crack deflection within the composite ceramics impeded crack propagation , effectively augmenting their thermal shock resistance. AlN-5YZO samples exhibited residual strength retention rates of 91.0 %, 84.2 %, and 76.7 % after 10, 20, and 50 thermal shocks between 1000 and 1600 °C, surpassing those of pure AlN. The findings of this study present promising avenues for advancing crucible materials tailored for high-temperature applications.
研究领域:
材料科学
·
陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF ALLOYS AND COMPOUNDS
·
2021
·
IF 5.316
Zhanglin Chen,Wei Cui,Kaiming Zhu,Chunguang Zhang,Chuandong Zuo,Yude Niu,Qi Wang,Xuanyi Yuan,Guanghua Liu
An orange-red emitting Mn 2+ /Si 4+ co-doped AlN phosphor was prepared by an efficient combustion synthesis method. Phase identification and structure characterization were performed using powder X-ray diffraction (XRD) and refined by the Rietveld method. Luminescence and afterglow properties of the AlN-based phosphors such as photoluminescence spectra (PL), CIE values, afterglow decay curves, thermoluminescence glow curves (TL) were systematically studied. Using the Tanabe-Sugano diagram, the Racah parameters B , C , and crystal field splitting parameter Dq of as-prepared phosphor were calculated to be 812 cm −1 , 2168 cm −1 , and 780 cm −1 , respectively. The luminescence intensity and afterglow time were increased, respectively, by about 1.1 and 2.2 times after 3% Si 4+ co-doping. Particular attention was paid to study the mechanism of Si 4+ co-doping on improving luminescence properties using a combination of the above-mentioned method and X-ray photoelectron spectroscope (XPS). Two hypothetical stress cancellation and charge rebalance effects due to Si 4+ co-doping were discussed. Besides, it was found a shallower trap level (0.56 eV, compared to 0.84 eV for those without Si 4+ co-doping) was formed after the co-doping of Si 4+ , which results in enhanced afterglow performance.
研究领域:
材料科学
·
光学
✓ 已验证
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2020
·
IF 3.83
Yunzi Li,Fei Chen,Xiaoyu Li,Qiang Shen,Lianmeng Zhang
Ceramic/metal composites, as high-temperature structural materials, have limited applications because of their poor machinability . AlN/Mo/Mo 2 B machinable composites were fabricated by adding h-BN to AlN/Mo composites by plasma-activated sintering at various temperatures and at an axial pressure of 30 MPa under argon atmosphere. The sample sintered at 1500 °C exhibited excellent machinability for cemented carbide tools, with a bending strength of approximately 500 MPa and a Vickers hardness value of 9.34 GPa. The effects of sintering temperature on the microstructure, mechanical properties, and machinability were investigated, and the reactions introduced by adding h-BN were studied. These reactions reinforced the composite and newly introduced a Mo 2 B phase, which showed better ability to deflect cracks and prevent them from moving deep inside the composite, thus improving its machinability. This research provides a possible solution for improving the machinability of ceramic/metal composites without sacrificing the strength .
研究领域:
材料科学
·
机械工程
✓ 已验证
DOI
高影响因子
REACTIVE & FUNCTIONAL POLYMERS
·
2024
·
IF 4.5
Yang Liu,Qi Lin,Xu Long,Shuting Zhang,Hong Dong,Yanjiang Song,Chuan Wu
Three kinds of α -triethylsiloxyl- ω -trimethoxysilyethyl-terminated oligomers (TES-PDMS-TMOS, TES-PTFPMS-TMOS, and TES-PDES-TMOS) were synthesized through an anion catalyzed non-equilibrium ring-opening polymerization reaction of cyclotrisiloxanes and subsequent hydrosilylation reaction with vinyltrimethoxysilane. As the in situ surface modification agent for mixed-size AlN inorganic fillers (1, 20 and 50 μm blended in a mass ratio of 3:5:9), these oligomers have been mixed with Vi-PDMS in a mass ratio of 1:2. Relative to that of silicone pastes using Vi-PDMS as the polymer matrix , the thermal conductivity of silicone pastes made from AlN particles treated with these oligomers is enhanced, while their thermal resistances decreased. With the change of the repeating unit structure in the oligomers, the silicone pastes prepared from these oligomer-treated AlN fillers differ significantly in filler content, thermal conductivity , and thermal resistance. When TES-PTFPMS-TMOS is used and filled with 800 parts (70.3 vol%) of hybrid AlN powders, a silicone paste with a thermal conductivity of 4.56 W/(m. K) could be achieved, which was 37.8% higher than that silicone paste using pure Vi-PDMS as the matrix. When TES-PDES-TMOS is used and filled with 900 parts (72.7 vol%) of hybrid AlN powders, the thermal conductivity of the silicone paste reaches 4.13 W/(m. K). Despite its thermal conductivity being only 3.5% higher relative to the silicone paste using only Vi-PDMS as the polymer matrix, its thermal resistance decreased by 20.3%. When TES-PDMS-TMOS is used and filled with 1200 parts (78.0 vol%) of hybrid AlN powders, the thermal conductivity of the silicone paste could reach up to 4.59 W/(m. K), together with a thermal resistance 29.6% lower than that of silicone paste where 1000 parts (74.7 vol%) of hybrid AlN particles filled in the Vi-PDMS. The heat dissipation of the 30 W high-brightness LED chip also illustrated the excellent thermal conductivities of these silicone pastes. The effect of another terminal group on the monotrimethoxysilylethyl-terminated asymmetric polysiloxanes on the thermal resistance of thermal interface materials was also discussed in detail.
研究领域:
材料科学
·
热管理技术
✓ 已验证
产品关联
DOI
高影响因子