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Particuology · 2022 · IF 3.251

Preparation and characterization of core-shell Al@PFHP with improving the combustion and ignition properties of aluminum powder

Lichen Zhang,Shuo Wang,Xing Su,Xiaodong Li,Meishuai Zou

The dense alumina shell on the surface of aluminum powder will hinder the combustion of aluminum powder and increase its ignition temperature. In this study, the aluminum oxide shell layer on the surface of aluminum powder was removed with hydrofluoric acid by one-pot method, and 3-Perfluorohexyl-1, 2-epoxypropane (PFHP) (F 3 C(CF 2 ) 5 CH 2 C 2 H 3 O) was coated to form a uniform and controllable core-shell Al@PFHP. The core-shell Al@PFHP showed better thermal reaction and ignition performance. The exothermic enthalpy of Al@0.15 PFHP was increased by about 1.9 times, with lower ignition temperature (reduced by about 140 °C) and longer burning duration (increased by about 1.5 times) after coating with PFHP, compared with raw aluminum powder. In addition, the formation of PFHP coating shell can effectively improve the hydrophobicity and corrosion resistance of aluminum powder.

CAS / MDL: 7429-90-5 38565-52-5
研究领域: 材料科学 · 能源科学
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VACUUM · 2022 · IF 4.11

Tremella NiO effectively improve the energy output of Al@NiO nanothermite

Chaofei Bai,Shengnan Li,Desheng Yang,Jie Li,Guoping Li,Yunjun Luo

Nanothermite has attracted much attention because of the larger interface contact area between oxidizer and fuel. Usually, one of the important ways to improve the reaction and combustion performance is to make fuel contact with oxidizer more closely, so the preparation of large specific surface area oxidizer is a very effective method. Therefore, tremella NiO were prepared in ethylene glycol using nickel acetate as precursor by means of mediated self-assembly and calcination process, with a specific surface area of 310.69m 2 /g. which was an oxidant to prepare Al@NiO nanothermite by ultrasonic mixing. The thermal properties , combustion performance of Al@NiO were analyzed by differential scanning calorimetry and high-speed camera, and compared with Al/NiO nanothermite prepared by using commercially purchased Al and NiO as raw materials. Compared with Al/NiO, the heat release of Al@NiO increased by 268J/g, the activation energy decreased by 88 kJ/mol, and the combustion flame was brighter, the combustion time was shorter, and the energy release was faster. It was also found that stoichiometric ratio has significant effects on the energy output of nanothermite, and the fuel-rich formula has more prominent energy characteristics. The alcohol-thermal synthesis method adopted in this paper is also expected to be applied to other nanothermite systems.

研究领域: 材料科学 · 化学工程
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JOURNAL OF ALLOYS AND COMPOUNDS · 2023 · IF 6.2

In-situ assembly of Al-Li-Si alloy powders with enhanced thermal stability and tailored combustion

Wei Le,Wanjun Zhao,Yanli Zhu,Xin Zeng,Dazhi Liu,Qingjie Jiao

Aluminum (Al)-lithium (Li) alloys are ambitious candidates for application in energetic materials, however, the high reactivity of Al-Li compound and Li in alloys affects their thermal stability, which results in gradually lower active content and diminished performance, impeding their further application in energetics. In this study, the specific content of silicon (Si) was introduced into Al-Li alloy via the centrifugal atomization that allows in-situ assembly of Al , Li, and Si at the single particle level, thus resulting in more stable Al-Li-Si compounds instead of active Al-Li compounds and Li and enhancing their thermal stability. The results show that Al-Li-Si alloy powders are in a high degree of sphericity, which are composed of αAl and AlLiSi. Compared to Al-Li alloys, Al-Li-Si alloys initiate the oxidization at a higher temperature (∼600 ℃) since the existence of more stable Al-Li-Si compounds than Li in Al-Li alloys, which indicates a higher thermal stability. Al-Li-Si alloys also show high heat release and combustion efficiency similar to Al-Li alloys. In the meanwhile, Al-Li-Si alloy-based composites maintain almost the same combustion properties compared to Al-Li/PTFE energetics, along with prolonged combustion duration. Therefore, Al-Li-Si alloy powders are promising candidates for application in energetic materials considering their higher thermal stability and tunable combustion properties.

CAS / MDL: 9002-84-0
研究领域: 材料科学 · 能量材料
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Chinese Journal of Aeronautics · 2023 · IF 5.7

Using polyvinylidene fluoride to improve ignition and combustion of micron-sized boron powder by fluorination reaction

Lingqi ZHU,Baozhong ZHU,Xiaolong ZHAO,Yanan WANG,Mengchen LI,Jiuyu CHEN,Yunlan Sun

Boron has a promising application in the field of propellants due to its high calorific value. However, the difficulty of ignition and the poor combustion efficiency of boron (B) have severely limited its efficient application. In response to this issue, this paper proposes to improve the ignition and combustion performance of micron-sized boron by the Polyvinylidene Fluoride (PVDF) coating. The effect of PVDF content on the B combustion performance was systematically studied using a Thermogravimetry-Differential Scanning Calorimetry (TG-DSC), a Transmission Electron Microscope (TEM), an X-Ray Diffractometer (XRD), a laser Particle Size Analyzer (PSA), and a high-speed camera. The results show that PVDF can significantly reduce the initial oxidation temperature of B powder and increase its reaction heat. When the PVDF content is 23wt%, the reaction heat and the combustion intensity of B powder reach the maximum and are significantly higher than those of the uncoated B powder. Moreover, the fluorination reaction that occurs during the combustion process not only can effectively shorten the combustion time of B powder, but also has a positive effect on its flame intensity and propagation speed, and it significantly reduces B particle agglomeration, which improves the combustion efficiency significantly. This study lays the foundation for the application of PVDF modified B in B-based solid propellants.

CAS / MDL: 24937-79-9
研究领域: 材料科学 · 燃烧学 · 推进剂技术
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VACUUM · 2023 · IF 4

Effects of magnesium hydride on the thermal decomposition and combustion properties of DAP-4

Pengfei Zhu,Hua Fang,Yanli Zhu,Jinqiang Zhou,Xueyong Guo

Ammonium perchlorate-based molecular perovskites (DAP-4) have garnered immense interest due to their exceptional burst performance and good thermal stability. Similarly, metallic hydrides are widely acknowledged as an exceedingly promising material class for implementation in energetic systems, given their exceptional hydrogen storage density. Therefore, it is crucial to investigate the impact of hydrogen storage material MgH 2 on the thermal decomposition and combustion characteristics of molecular perovskite materials ((H 2 dabco)[NH 4 (ClO 4 ) 3 ],DAP-4). In this study, DAP-4/MgH 2 composites were synthesized and characterized for their morphology, structure, elemental distribution, thermal decomposition properties, and combustion properties. The findings indicated that the inclusion of MgH 2 reduce the thermal decomposition temperature of DAP-4. Moreover, when MgH 2 was added at a mass ratio of 5  wt %, the apparent activation energy ( E a ) decreased to 212.0 kJ/mol, while the peak combustion pressure and boosting rate increased with more intense flames. A plausible thermal decomposition and combustion mechanism of DAP-4/MgH 2 composites was postulated. This study enhances our understanding of the thermal decomposition and combustion properties of DAP-4 and magnesium hydride in energy-containing systems.

CAS / MDL: 64-17-5
研究领域: 材料科学 · 能量材料 · 热化学
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RSC Advances · 2023 ·Vol. 13 ·期 37 ·25853-25861 · IF 3.9

Combustion process of a promising catalyst [Cu(Salen)] for HMX-CMDB propellants

Wenzhe Ma,Yanjing Yang,Yuxin Jia,Dongxiao Fu,Fengqi Zhao,Kangzhen Xu

Metal organic complexes are regarded as a series of promising combustion catalysts for solid rocket propellants. Their effects on the combustion performance of propellants are closely related to the reaction mechanism. Here, the metal–organic complex Cu(Salen) was investigated as a candidate material for the combustion catalyst of the HMX-added composite modified double-base propellant (HMX-CMDB). The combustion performance of the propellant was found to be evidently enhanced in the presence of Cu(Salen) compared with the propellant samples containing Benzoic-Cu or without catalyst. The addition of Cu(Salen) can improve the burning rate and combustion efficiency of the propellant – and greatly reduce the burning rate pressure index. Analysis shows that the addition of Cu(Salen) can increase the combustion area, flame brightness and combustion surface uniformity of the propellant to a higher degree. The sample can spray more beams of bright filaments on the flat combustion section, and the amount of gas generated by decomposition also greatly increases. In addition, Cu(Salen) shows amazing advantages in improving the surface of the propellant and the temperature gradient of the combustion flame.

CAS / MDL: 1310-73-2
研究领域: 材料科学 · 燃烧化学
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JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY · 2025 · IF 3.1

Anchoring nano-sulfur on graphene oxide for high burning rate black powder

Tian Lu,Shi Xianrui,Shen Jinpeng,Li Zhaoqian,Pei Chonghua

In order to obtain the composite with uniform composition, excellent energy release and combustion performance, nano-sulfur/graphene oxide composite (SG) was prepared by in situ anchoring nano-sulfur on graphene oxide (GO), then mixed with KNO 3 to obtain nano-sulfur/GO/KNO 3 composite (SGK). The morphology, composition, thermal decomposition and combustion performance of the composites were characterized by SEM, TEM, XRD, IR, XPS, DSC, TG-DSC-FTIR and HSVR. The results show that nano-S was anchored in situ on GO nanosheets and KNO 3 was embedded in SG. The average diameter of nano-S is approximately 20 ~ 40 nm and the size of KNO 3 is approximately 2 ~ 5 μm. The BET surface area of SGK composite is about 14 m 2 g −1 . The exothermic peak temperature of SGK was lower about 15 °C than that of the physical mixture. The reaction activation energy of SGK is 170.9 kJ mol −1 and 173.7 kJ mol −1 by Kissinger and Ozawa methods, respectively, which is lower by about 15 kJ mol −1 than the physical mixture. Compared with standard black powder, the average combustion speed of SGK increased by 8.4 mm s.

研究领域: 材料科学 · 化学工程
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Defence Technology · 2024 · IF 5

Al-Mg@PVDF and Al-Si@PVDF composites with enhanced combustion and energy release characteristics

Zhanjun Yang,Hao Liu,Li Mi,Xiaoqian Wang,Oisik Das,Zhong xuan Han,Lin Jiang

To investigate the differences in combustion and energy release characteristics of metastable intermolecular composite materials composed of aluminum alloys and polyvinylidene fluoride (PVDF) with different compositions, two types of alloys were selected: Al-Mg and Al-Si. Pure aluminum powder of the same size was also chosen for comparison. The PVDF-coated metal particle composites and the mixtures of PVDF with metal particles were prepared using electrospray (ES) and physical blending methods (PM), respectively. A systematic study was conducted on the morphology, compositional structure, combustion performance, energy release characteristics, and thermal reactivity of the fabricated composites and their combustion products through scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), combustion performance experiments, closed vessel pressure tests, and simultaneous thermogravimetric-differential scanning calorimetry (TG-DSC). The experimental results indicated that the PVDF-coated metal particles prepared by the electrospray method exhibited a distinct core-shell structure, with the metal particles in close contact with the PVDF matrix. Compared to the PM blended materials, the ES composites demonstrated superior combustion performance and energy release characteristics during combustion. Analysis of different metal fuel systems under identical preparation conditions revealed that Al-Mg and Al-Si fuels modulate the combustion and energy release properties of aluminum alloy-PVDF MICs through two distinct pathways.

CAS / MDL: 68-12-2
研究领域: 材料科学 · 能源科学
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COMBUSTION AND FLAME · 2025 · IF 6.2

Collaboration between polyvinylidene fluoride and titanium carbide to improve the ignition and combustion of aluminum powder

Jiang Liu,Jiuyu Chen,Yunlan Sun,Tianyu Yang,Baozhong Zhu

Polyvinylidene fluoride (PVDF) is a common fluorine-containing compound that can effectively reduce the aggregation of aluminum (Al) powder. However, the Al@PVDF system suffers from low energy density and low combustion intensity. To address these issues, it was modified with PVDF and titanium carbide (TiC) by using an anti-solvent method. The effects of different proportions of PVDF and TiC on the combustion properties of Al powder were studied. There is a synergistic effect between TiC and PVDF in improving the combustion performance of Al powder. Replacing a small amount of PVDF in Al@PVDF with TiC can not only reduce its ignition delay and agglomeration size, but also enhance the combustion performance because TiC predominates in reacting with Al 2 O 3 , which reduces the PVDF consumption and improves the reaction between PVDF and Al.

CAS / MDL: 68-12-2
研究领域: 材料科学 · 燃烧化学
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COMBUSTION AND FLAME · 2025 · IF 6.2

Synergetic modification of micron-sized boron powder with fluoroelastomer and glycidyl azide polymer to improve its ignition and combustion

Yang Chen,Junfei Ou,Tianyu Yang,Baozhong Zhu,Yunlan Sun

The restricted energy release efficiency has been a significant hindrance to the utilization of boron (B) powder as a fuel in solid propellants because of the presence of oxidation film on the B surface. To address this issue, poly (vinylidene fluoride-co-hexafluoropropylene) (Viton A) and glycidyl azide polymer (GAP) were used for the collaborative modification of micron-sized boron (µB) powder. The thermal oxidation, ignition, and combustion performance of µB before and after modification were investigated by thermogravimetric-differential thermal analysis (TG-DTG), differential scanning calorimetry (DSC), and carbon dioxide laser ignition testing. The dual-layer coating interface structure of B@Viton A@GAP is more conducive to reducing the ignition delay time, accelerating the flame expansion rate, enhancing the combustion intensity, improving the combustion efficiency, and reducing agglomeration of combustion products of B powder. The study offers an effective method to promote the combustion of B through its modification with Viton A and GAP.

研究领域: 材料科学 · 燃烧与推进
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Energetic Materials Frontiers · 2022 · IF 0

Effects of the Al content on thermal decomposition and combustion properties of HMX/Al composites

Hua Fang,Jin-qiang Zhou,Peng Deng,Peng-fei Zhu,Xue-yong Guo

To understand the thermal decomposition and combustion characteristics of HMX/aluminum (Al) composites, this study prepared the HMX/Al composites with different Al contents and carried out the thermal decomposition and combustion performance tests of these composites. The thermal analysis results showed that the activation energy of the HMX/Al composites increased from 483.94 ​kJ·mol −1 to 541.60 ​kJ·mol −1 when the Al content increased from 0 to 30 ​wt%. However, the change in the Al content had little effect on the heat flow of the HMX/Al composites. The combustion results showed that the calorific value of HMX/Al-30 composite reached 16,860 ​J·g −1 . The flame height and burning intensity gradually increased with an increase in the Al content, and the burning duration of HMX/Al-10, HMX/Al-20, and HMX/Al-30 gradually decreased by 0.21, 0.57 ​ms and 0.91 ​ms, respectively. The results showed that Al powder as metal fuel can control the combustion reactions and energy output of HMX-based explosives.

研究领域: 化学 · 材料科学
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Polymers · 2022 ·Vol. 14 ·期 6 ·1124 · IF 4.967

Influence of Fluorinated Polyurethane Binder on the Agglomeration Behaviors of Aluminized Propellants

Chen Shen,Shi Yan,Yapeng Ou,Qingjie Jiao

In this study, fluorinated polyurethane (FPU) was prepared from dialcohol-terminated perfluoropolyether as a soft segment; isophorone diisocyanate (IPDI) as a curing agent; 1,2,4-butanetriol (BT) as a crosslinker; and 1,4-butanediol (BDO) as a chain extender. Fourier transform infrared spectroscopy (FTIR) and1H NMR were used to characterize the structure of the FPU. The mechanical properties of the FPUs with different BDO and BT contents were also measured. The tensile strength and breaking elongation of the optimized FPU formula were 3.7 MPa and 412%, respectively. To find out the action mechanism of FPU on Al, FPU/Al was prepared by adding Al directly to FPU. The thermal decomposition of the FPU and FPU/Al was studied and compared by simultaneous differential scanning calorimetry-thermogravimetry-mass spectrometry (DSC-TG-MS). It was found that FPU can enhance the oxidation of Al by altering the oxide-shell properties. The combustion performance of the FPU propellant, compared with the corresponding hydroxyl-terminated polyether (HTPE)-based polyurethane (HPU) propellant, was recorded by a high-speed video camera. The FPU propellants were found to produce smaller agglomerates due to the generation of AlF3in the combustion process. These findings show that FPU may be a useful binder for tuning the agglomeration and reducing two-phase flow losses of aluminized propellants.

研究领域: 材料科学 · 推进剂研究
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