JOURNAL OF HAZARDOUS MATERIALS
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2025
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IF 11.3
Jian Wang,Yueyang Xu,Erjian Huang,Liming Kong,Jie Li,Yongping Zeng
The combustion of thiophene sulfides in fuel leads to the release of sulfur oxides (SO x ), which pose significant threats to both ecological systems and human health. Adsorption desulfurization has gained considerable attention from researchers due to its mild operating conditions, low production costs, and minimal impact on octane number. This study investigates the use of Cu-BTC as a platform for developing a novel adsorbent aimed at efficiently removing thiophenic compounds from fuel. Aluminum atoms were incorporated into the framework of Cu-BTC to create micro/mesoporous Al/Cu-BTC. Subsequently, the π-complexation adsorbent Al/Cu(I)-BTC, featuring Lewis acid sites, was synthesized through the in-situ reduction of Al/Cu-BTC using sodium thiosulfate. The adsorption properties of Al/Cu(I)-BTC for thiophene were assessed through both batch and breakthrough experiments. Al/Cu(I)-BTC-0.10(0.28) demonstrated exceptional adsorption performance. The static and dynamic adsorption capacities of thiophene at 500 and 200 ppm were 18.54 mg S/g and 9.49 mg S/g, respectively. Importantly, the adsorption capacity of Al/Cu(I)-BTC-0.10 (0.28) for thiophene in fuel containing 500 ppm sulfur remained at 15.45 mg S/g after six regeneration cycles. In the competitive adsorption of toluene, the adsorption capacity of the adsorbent for thiophene in the fuel containing 200 ppm sulfur was 7.84 mg S/g.
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ChemistrySelect
·
2025
·Vol. 10
·期 13
·e202500754
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IF 2
Bing Lei,Yao Yao,Taiyuan Zhang,Sifan Tu,Keqi Huang,Jianxiang Cao,Zi Yang,Zhiyuan Feng
Graphical In this work, a direct immersion method was utilized to modify waterborne polyurethane (WPU) coatings with PDA, which introduces a new convenient strategy for enhancing WPU coatings and enriches corrosion protection methods for Al alloys. Al alloys are widely used, primarily due to their excellent electrical conductivity, thermal conductivity, formability, and weldability. However, corrosion issues have limited their further development. Organic coatings are an important means of corrosion protection, yet as environmental awareness grows, waterborne anticorrosion coatings (e.g., waterborne polyurethanes) are gradually replacing traditional organic coatings. Compared with solvent-based organic coatings, however, waterborne coatings still face shortcomings in their protective performance and require modification. This study used polydopamine (PDA) to modify a waterborne polyurethane (WPU) coating. Samples were immersed in a 3.5 wt.% NaCl solution, and the properties of the coatings before and after modification were evaluated by electrochemical impedance spectroscopy (EIS). After 30 days of immersion in 3.5 wt.% NaCl, the maximum |Z| 0.01 Hz of PDA-modified WPU was more than 8.0 × 10 5 Ω∙cm 2 , which is significantly higher than the |Z| 0.01 Hz of 1.0 × 10 5 Ω∙cm 2 for the unmodified WPU. Various characterization techniques demonstrated that PDA successfully addressed defects in the WPU coating, improving its overall density. This densification effectively slowed the diffusion of chloride ions and other corrosive species, thereby enhancing the coating's anti-corrosion performance. This work introduces a new strategy for enhancing waterborne polyurethane coatings and enriches corrosion protection methods for aluminum alloys.
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INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS
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2025
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IF 4.6
Taotao Cai,Ying Zhang,Shili Zheng,Longkai Liu,Yi Zhang,Bin Yu
V Al master alloys are essential raw materials for producing high-quality titanium alloys, which are generally produced by aluminothermic reduction, metal-slag gravitational separation method. The conventional way faces the challenges of excessively high reaction temperatures, metallic inclusions in slag, and difficulties in fabricating higher-Al-content alloy in one step. To conquer these issues, this research has reported a new method to precisely fabricate V Al master alloy with a designated composition, which is an aluminum reduction coupled with an acid leaching process. The reduction byproduct of weak-acid-soluble calcium aluminate, the critical parameters for Al reduction, and the reaction routes are determined. This research has demonstrated that various V Al master alloys (expressed as AlV x ) are successfully prepared by heating the optimal mixture of V 2 O 3 + (2 + 2 x -)/ x Al + 2.0CaO + 1.35CaCl 2 (in molar ratio) at 1000 °C for 5 h in Ar and pickling the reduction material using HCl acid with pH controlled at 1.2. Oxygen in 6Al4V, 4Al6V, and 2Al8V alloy powders are 400 ppm, 500–700 ppm, and 1800–2000 ppm, respectively. The 4Al6V powder produced by this reported method is compared with the commercial one, with comparable phase and chemical compositions but with finer sizes preferred in powder metallurgy sintering. The main reactions or phase changes that happen during heating include stepwise removal of surface and crystalline water from CaCl 2 , melting of Al, reaction between V 2 O 3 and CaO, melting of CaO-CaCl 2 binary compound, and Al reduction reaction. The method developed in this study can also be used to prepare other alloys, such as Ti Al and Ti Fe alloy powders.
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JOURNAL OF ALLOYS AND COMPOUNDS
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2025
·
IF 6.3
Nan Sheng,Wenlong Li,Shasha Lu,Renjie Liu,Songcen Shi,Hongzhi Liu,Chunyu Zhu
Phase change thermal storage represents a valid solution to the problem of renewable energy indirection. Metals have a high heat storage density and high thermal conductivity, making them a promising material for high-temperature phase change materials, yet limited in application by corrosion. As a solution, a boiling and cold pressing with subsequent calcination method was proposed for the development of shape-stabilized PCMs with Al as a phase change material and Al 2 O 3 as the matrix. A three-step preparation process was involved: (1) Generation of precursor shell layer on the surface of Al micropowder by boiling water treatment. This step was crucial for leakage prevention. (2) Stabilization and composite formation of the phase change material by cold pressing. In this step, we carefully studied the effect of pressure on the structural strength of composite phase change materials (PCCMs) and finally concluded that 10 MPa was the optimal cold pressure. (3) Formation of structurally stable PCCM was finalized by thermal oxidation treatment. The phase transition temperature and latent heat of phase transition of PCCM were 653°C and 68 J/g, respectively. Importantly, these phase transition properties remained consistent over 100 thermal cycles, indicating a good cycling property. These results inform the application of metallic Al in high-temperature thermal storage.
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Catalysis Science & Technology
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2025
·
IF 4.2
Xijun Li,Runze Xue,Yuan Liu,Cuijuan Zhang
Development of highly active and stable catalysts is critical for the hydrogenation of CO2 to methanol. Herein, a Cu-based catalyst was demonstrated by impregnating 20%ZnO onto the Cu–Al spinel followed by reduction. The catalyst delivers a methanol yield of 0.218 g g−1 h−1 with a CO2 conversion of 9.2% at 220 °C, 3 MPa, 6000 mL g−1 h−1, and is stable over a 300 h test. Various characterization techniques reveal that ZnO inhibits the growth of Cu nanoparticles during exsolution. Furthermore, there is strong electronic interaction between the components, i.e., the electron migrates from ZnO to the Cu–Al spinel, which leads to more oxygen vacancies and an electron-rich support and thus beneficial for CO2 hydrogenation to methanol.
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JOURNAL OF ALLOYS AND COMPOUNDS
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2024
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IF 5.8
Biao He,Zhiwei Han,Jingyan Wang,Yaning Li,Jian Li,Saichao Song,Chen Li,Wei Liu,Chengyang Wu
Fluorine-based aluminum thermite have excellent ignition and combustion properties. Nonetheless, its combustion kinetics and energy release are hindered by slow mass diffusion and incomplete reactions. Therefore, this study successfully prepared an Al@PTFE composite with a core-shell structure, utilizing mechanical activation and sintering techniques, to enhance combustion properties and energy release rate. SEM, XRD, FTIR and XPS characterization results demonstrate the unique core-shell structure of the samples and the homogeneous distribution of elements on the surface. In comparison to the physical mixture, the Al@PTFE composite exhibits significantly higher values for P max (2.19 times), P max /Δt (11.30 times), and flame propagation velocity (4.5 times). Furthermore, the combustion duration required to reach the maximum flame height was reduced by 131.75 ms. The adsorption, decomposition and reaction processes of PTFE on the surface of aluminum particles were demonstrated based on RMD simulations. The promotion mechanism of PTFE on combustion in aluminum particles was elucidated.
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JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY
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2025
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IF 3.1
Yang Zhan-jun,Liu Hao,Das Oisik,Wang Xiao-qian,Li Mi,Han Zhong-xuan,Jiang Lin,Rotaru Andrei
This study contributes to advancing research in aluminium alloys employed as fuels for thermites (pyrotechnic compositions formed of metal and metal oxide powders). Aluminium alloys possess certain potential in regulating energy release and enhancing combustion efficiency; in order to explore better formulations for the aluminium alloy fuel thermite, PVDF-coated Al–Si samples with different proportions were prepared here by using the electrostatic spraying method. In this study, we are primarily addressing the energy release limitation problems which are imposed by the oxide layer formation during the combustion of aluminium–silicon alloy powders in air and explore the optimal formulation of aluminium–silicon fuel combined with fluoropolymer oxidants. Leveraging advanced electrostatic spraying technology, various PVDF (polyvinylidene fluoride)-coated Al–Si samples (Al–Si@PVDF) were successfully synthesized. Morphological characterization confirmed the complete encapsulation of Al–Si alloy powders by PVDF, yielding spherical core–shell structures with uniform elemental distribution and favourable microstructural characteristics. Further, by thermal analysis and calorimetry investigation, a two-stage reaction between Al–Si and PVDF was unveiled: an initial PVDF decomposition phase followed by an ignition reaction phase. To comprehensively evaluate the combustion performance of samples with varying proportions, high-speed and infrared cameras were employed for precise observations, enabling a deep dive into the combustion parameters and their disparities under two distinct spatial conditions. Through these combustion performance experiments and post-combustion product analysis, we deduced the micro-combustion process mechanism of Al–Si@PVDF. This works not only that it provides a scientific basis for optimizing the formulation of aluminium–silicon fuels and fluoropolymer oxidants, but also holds positive implications for advancing research and development in aluminium alloy-based metastable intermolecular composites. Last but not least, besides the high combustion rates, low ignition temperatures, stable combustion, and strong exothermic performance were obtained for these thermite composite materials.
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Materials Today Sustainability
·
2025
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IF 7.9
Haoran Li,Qisong Yi,Yuanchao Shao,Haimei Xu,Zichun Wang,Yuanshuai Liu
The sustainable transformation of renewable biomass into value-added chemicals is essential to addressing global environmental and energy challenges. Among these, the production of 5-hydroxymethylfurfural (HMF) from biomass-derived glucose is of considerable interest for both scientific and industrial applications. In this study, mesoporous aluminium incorporated MCM-41 catalysts (Al-MCM-41) were synthesized using an ultrasonic-assisted method at room temperature. Their ordered mesoporous structure was preserved even with high concentrations of Al. The catalysts' acidity was finely tuned by varying the Si/Al ratio, enabling the development of an optimal catalyst to enhance the glucose-to-HMF conversion via Brønsted and Lewis acid catalysis. Characterization techniques, including XRD, TEM, N 2 adsorption-desorption, NH 3 -TPD, Py-FTIR, 29 Si and 27 Al MAS NMR, were employed to evaluate the catalysts’ structure and acidity. The results revealed that ultrasonic-assisted synthesis strategy improves Al dispersion, optimizes acid site density, and significantly enhances HMF yield and selectivity. The best-performing Al-MCM-41-10 catalyst can afford ∼90 % glucose conversion with ∼60 % HMF selectivity at 160 °C, and displays excellent reusability under the applied reaction conditions. This study provides valuable insights into designing efficient catalysts for biomass conversion and underscores the broad applicability of the ultrasonic-assisted synthesis method for other heteroatom-doped mesoporous materials, such as Sn-MCM-41.
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INORGANIC CHEMISTRY COMMUNICATIONS
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2025
·
IF 5.4
Tingfei Yang,Na Chen,Anqi Li,Anrui Feng,Yihan Li,Yaru Qin,Xue Qin,Chenglong Shi
P2-Na 0.67 Ni 0.33 Mn 0.67 O 2 cathode material is considered as an ideal cathode material for sodium-ion batteries due to its high capacity. However, it has P2-O2 phase transition, which leads to fast capacity decay. This paper investigates the effect of Zn/Al co-substitution on their chemical-electrical properties. The experimental results show that this strategy successfully transforms the unfavorable P2-O2 phase transition that occurs in the material during cycling into a reversible P2-OP4 phase transition, and the reversible capacity and capacity retention of the P2-type cathode material are significantly improved. It maintains a high energy density of up to 444 Wh·Kg −1 in the first five charge/discharge cycles, facilitating the future practical implementation and commercialization of the material.
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CHEMICAL ENGINEERING JOURNAL
·
2025
·
IF 13.2
Lei Gao,Kang Niu,Xiyue Zhang,Xiaohong Yan,Songchao Shi,Shangbiao Feng,Chongwei An,Haifeng Yang,Zhiqiang Qiao,Chuanhao Xu
Metastable intermolecular composites (MICs) have demonstrated significant potential in microscale applications because of their favorable chemical reaction properties. However, the variability in reaction rates associated with conventional powder states, along with a limited understanding of reaction behaviors within semiconfined environments, has constricted the functional application of MICs to some extent. This study integrates and constructs a semiconfined energetic assembly embedded with MICs energetic sticks via additive manufacturing technology. Building upon this foundation, the energy release behavior of the assembly, characterized by varying energy release systems and component ratios, aims to elucidate the microscale reaction behavior of MICs within a semiconfined environment by investigating the energy release mechanisms of the energetic assembly. These findings indicate that MICs-based energetic assembly can inflict irreversible damage to silicon chips due to the pressure accumulation of gas-phase products during combustion. Notably, the Al/KIO 4 -based energetic assembly, which exhibits high reaction kinetics and efficient pressure release characteristics, can completely destroy a silicon chip with a thickness of 725 μm within 6 ms. Furthermore, it demonstrates the shortest response time (64 ms), the most effective damage impact, and favorable environmental adaptability in a slightly fuel-rich state (Φ = 1.5). This research not only enhances the understanding of the microscale energy release effects of MICs materials but also provides a novel perspective for their functional applications.
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WATER RESEARCH
·
2025
·
IF 12.4
Lingyu He,Xin Zhang,Yang Lei
This study proposes a hybrid electrochemical oxidation-coagulation (EOC) system that integrates a Ti₄O₇ anode with a cathode fabricated from waste aluminum cans, enabling the simultaneous degradation of phosphonates and removal of hardness ions from cooling water. Compared to standalone electrooxidation (EO) and conventional chemical coagulation (CC), the EOC system achieved 41.9% Ca²⁺ removal, 91% total soluble phosphorus (TSP) elimination, and 67.2% conversion of phosphonate to phosphate within 2 hours. Mechanistic studies revealed that the hybrid EOC system performs a synergistic effect, including anodic oxidation of antiscalant (nitrilotris methylene phosphonic acid, NTMP), and the cathodic dissolution of aluminum, generating coagulants that facilitate the concurrent removal of hardness ions and residual phosphorus. The presence of chloride ions enhanced NTMP degradation via the generation of reactive chlorine species (RCS) without impacting Ca²⁺ removal efficiency, whereas the presence of magnesium ions promoted Ca²⁺ removal via Mg(OH)₂ formation, which provides nucleation sites for co-precipitation. On top of mechanical insights, practical validation with real cooling water confirmed the practical effectiveness and robustness of the EOC system. Moreover, energy consumption analysis revealed that the EOC system significantly reduced energy demand for calcium and TSP removal by 91% and 76%, respectively, compared to the EO system. Overall, this work underscores an efficient and cost-effective electrochemical approach for industrial cooling water treatment, establishing foundational insights for scalable implementation.
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ELECTROCHEMISTRY COMMUNICATIONS
·
2022
·
IF 5.443
Zijin Yang,Xianying Qin,Kui Lin,Qiuchan Cai,Yongzhu Fu,Baohua Li
In recent years, lots of efforts have been applied to improve the initial Coulombic efficiency (ICE) of lithium-ion batteries (LIBs), among which prelithiation is considered to be one of the most promising schemes. Here we report a modified Li x Si with high lithium reserves and great environmental adaptability as the prelithiation reagent, which can make up for the capacity loss of the negative electrode in the first cycle. Through the chemical reaction between aluminum isopropoxide and Li x Si, a protective layer consisting of Li x Al y SiO z /Li 2 O is formed on the surface of Li x Si particles. This synthesized material provides a new idea for the actual industrial production of prelithiation.
研究领域:
材料科学
·
电化学
·
电池技术
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