ACS Applied Energy Materials
·
2025
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IF 5.5
Xuxi Teng,Yingying Sun,Jili Yue,Rong Li,Guangsheng Huang,Jingfeng Wang,Chaohe Xu
Rechargeable magnesium batteries (RMBs) have garnered significant attention in recent years. However, the commercialization of RMBs has been severely hampered by the low-strength and high-resistance connections between the magnesium (Mg) anodes and aluminum (Al) tabs. To address this challenge, we perform orthogonal experiments on 0.2 mm-thick Al–Mg ultrasonic welded joints to establish an optimized parameter range. Analysis of variance revealed that ultrasonic amplitude exerted the most dominant influence on joint strength (52.03%), followed by welding time (25.59%) and welding pressure (22.37%), with a significant interaction effect observed between welding time and amplitude. Notably, at a welding pressure of 0.40 MPa, the Al–Mg joint achieved peak performance, including the maximum lap-shear load (59.20 N) and minimal electrical resistance (0.483 mΩ). RMB pouch cells assembled with good-welded tabs demonstrated superior electrochemical performance compared to under and overwelded counterparts, exhibiting reduced internal resistance (3.55 Ω in the first cycle), enhanced capacity retention (77.45% after 60 cycles), and raised Coulombic efficiency (99.88% after 440 cycles).
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Polymers
·
2025
·Vol. 17
·期 14
·1994
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IF 4.9
Xuyang Wu,Hongbao Wang,Chenglong Jiao,Benbo Zhao,Shixiong Sun,Yunjun Luo
Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) together with nano-aluminum powder (Al), copper oxide (CuO), and ammonium perchlorate (AP) to obtain high-strength and high-activity composite micrometer-sized microspheres. The influence of PVP concentration on the mechanical behavior of Al/AP composite microspheres was systematically investigated, and Al was replaced with ultrasonically dispersed Al/CuO to explore the mechanism of action of PVP in the system and the catalytic behavior of CuO. PVP significantly enhanced the interfacial bonding strength. The Al/AP/5%PVP microspheres achieved a strength of 8.4 MPa under 40% compressive strain, representing a 365% increase relative to Al/AP. The Al/CuO/AP/5%PVP microspheres achieved a strength of 10.2 MPa, representing a 309% increase relative to Al/CuO. The mechanical properties of the composite microspheres were improved by more than threefold, and their thermal reactivities were also higher. This study provides a new method for the controlled preparation of high-strength, high-activity, micrometer-sized energetic microspheres. These materials are expected to be applied in composite solid propellants to enhance their combustion efficiency.
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SEPARATION AND PURIFICATION TECHNOLOGY
·
2025
·
IF 9
Boxiong Zhang,Wenxiong Dong,Yaowu Wang,Xiaomeng Cao,Jianping Peng,Yuezhong Di,Buju Guo,Zhongyu An,Jiaoyang Xia
Alkaline zinc–manganese batteries are the most used disposable batteries in the world and cannot be recharged. Spent alkaline zinc–manganese batteries are mainly disposed of in landfills, and the resulting enrichment of the soil with potassium(K), zinc(Zn), and manganese(Mn) pollutes the groundwater and wastes valuable resources. Herein, a process for the treatment of used alkaline zinc(Zn)–manganese(Mn) batteries that involved water leaching, calcination, and vacuum aluminothermic reduction was developed. Investigation of the elemental migration process and reaction mechanism showed that the purity of potassium carbonate(K 2 CO 3 ) reached 99 % with 92.1 % recovery at a water leaching temperature of 60 °C and time of 25 min. The leaching slag was calcined at 700 °C for 1 h to obtain calcined slag with zinc oxide (ZnO), manganese(III) oxide (Mn 2 O 3 ), and manganese(II) oxide (MnO) as the main phases. When the calcined slag was reduced with aluminum powder, the recovery rate of Zn reached 99.7 % at a reduction temperature of 1100 °C, reduction time of 2 h, and ratio of aluminum powder to calcined slag of 1.5:1. Under these conditions, Mn was recovered in the form of Al 6 Mn alloy, and the main phase of the remaining reduced slag was alumina. In this study, potassium and metallic zinc were separated and recovered, and at the same time, an aluminum(Al)–manganese(Mn) alloy was prepared. The developed environmentally friendly and emission-free process enables the efficient recycling of the valuable resources K, Zn, and Mn, resulting in cleaner battery disposal.
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Journal of Sustainable Metallurgy
·
2025
·
IF 3.2
Shao Shuang,Ma Baozhong,Wang Chengyan,Chen Yongqiang
Extracting Al from coal gangue has the double benefits of realizing the high-value application of coal gangue and mitigating the scarcity of bauxite resource. The key Al-containing minerals in coal gangue include kaolinite and boehmite, and thermal activation is pivotal for stimulating their reactivity. In this study, kaolinite and boehmite were subjected to thermal activation and acid leaching to explore the intrinsic link between their thermal evolution and leaching activity. Results showed that the phase evolution of kaolinite followed a multi-step sequential process in the order of kaolinite → metakaolinite → γ -Al 2 O 3 → mullite, and Al V in metakaolinite was highly active. For boehmite, it underwent the transformation of boehmite → γ -Al 2 O 3 → δ -Al 2 O 3 → θ -Al 2 O 3 and α -Al 2 O 3 successively. Their reactivity in descending order was γ -Al 2 O 3 > δ -Al 2 O 3 > boehmite > α -Al 2 O 3 . Furthermore, a comparative study of leaching temperature demonstrated that elevated temperature favorably strengthened the thermodynamic driving force and greatly promoted the Al extraction. This study is of some theoretical significance for guiding the thermal activation and acid leaching of coal gangue. Graphical
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Journal of Energy Chemistry
·
2025
·
IF 14.9
Ali Hammad,Siyi Zou,Fandi Ning,Ghulam Nabi,Yuzhuo Jiang,Bin Tian,Wentao Huang,Muhammad Rashid,Shiqi Zhao,Xiaochun Zhou
Inorganic materials can solve transportable and on-site hydrolytic hydrogen generation issues. CaH 2 /(Al/Si) composites are preferable due to their notable chemical properties. However, these composites require pretreatments, an inert environment, and long hours of physical ball milling for high homogeneity and synergistic effects. CaH 2 also inhibits the hydrolysis reaction by forming its products on the Al/Si surface, which hinders the direct utilization of composites. This work represents the first investigation of NaH-CaH 2 (Al/Si) fuel composites, which greatly overcome these limitations and can be directly used for on-site hydrogen generation and proton exchange membrane (PEM) fuel cells. The NaH-CaH 2 (Al/Si) fuel composites were prepared by using a straightforward mixing method with variable composition ratios, showing high H 2 yield and fuel cell (FC) performance. NaH addition provides the bridge effect, which opens up a new way to enable efficient hydrolysis and greatly enhances the hydrolysis activity of CaH 2 /(Al/Si) composites. The novel fuel composites (NaH-CaH 2 /Al) have extraordinary FC performance and a 0.42 W/cm 2 peak power density greater than commercial hydrogen generators. It provides high H 2 yield 84.4 % for NaH-CaH 2 /Al and 82 % for NaH-CaH 2 /Si compared to NaOH-CaH 2 (Al/Si), NaCl-CaH 2 (Al/Si), and KCl-CaH 2 (Al/Si) composites. The NaH bridge effect hinders the direct water contact and stops the formation of Ca(OH) 2 around Al/Si, which provides adequate pathways for the CaH 2 (Al/Si) hydrolysis. The impressive capabilities of novel fuel composites are anticipated to offer practical uses in fuel cells, automobile applications, and portable/on-board H 2 generation.
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NEW JOURNAL OF CHEMISTRY
·
2024
·
IF 2.7
Yongzhao Zhang,Xuzheng Chen,Yunlei Zhou,Tao Feng,Luping Lyu,Zhenya Zhu,Yifan Liu
The efficient transformation of glucose into 5-hydroxymethylfurfural (5-HMF) is crucial for sustainable bio-refinery processes, but achieving high production efficiency remains challenging. In this study, we presented the preparation of Al-containing metal-organic frameworks (MOFs), specifically MIL-53(Al), MIL-53(Al)-NO2, and MIL-53(Al)-NH2, using different ligands as catalysts to enhance the production of 5-HMF from glucose. Comprehensive characterization provided valuable insights into the properties of the synthesized MOFs. The synthesized MOFs exhibited varied MIL-53(Al) states, morphologies, and thermal stabilities based on the different ligands employed, which in turn affected their catalytic performance. Among the Al-containing MOFs synthesized, MIL-53(Al)-NH2 demonstrated remarkable catalytic capabilities for the conversion of glucose to 5-HMF. This MOF achieved an impressive 5-HMF yield of 53% and a reaction selectivity of 54%. The catalytic efficiency was further enhanced by leveraging the synergistic effect of MIL-53(Al)-NH2 in combination with Amberlyst-36, resulting in a 5-HMF yield of 59% and a reaction selectivity of 60%.
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SEPARATION AND PURIFICATION TECHNOLOGY
·
2024
·
IF 8.1
Peng Zu,Haoning Li,Guangming Yan,Gang Zhang
In this study, Ti 3 C 2 T x layers with an average lateral size of approximately 8.3 μm were prepared. The LLM composite membranes synthesized from these layers not only possessed long and narrow mass transfer channels but also further prevented the generation of internal non-selective defects. Additionally, a strategy of compositing these Ti 3 C 2 T x layers and Al(OH) 3 was adopted. The strategy contributed to expanding the interlayer distances of the composite membranes and adjusting the in-plane stacking order, thereby facilitating the construction of mass transfer channels characterized by high permeance within the membranes. This resulted in the preparation of LLMA membranes. Among these LLMA membranes, the LLMA-1:7 composite membranes displayed outstanding performance in the sieving process. Their permeances were more than 10 times higher than those of the LLM membranes (with a thickness of 1 μm). Also, the rejection ratio for CV dye could even exceed 99 %, and the operational stability was also significantly improved. These advantages enabled them to avoid some of the shortcomings commonly found in two-dimensional (2D) separation membranes to a certain extent. In summary, the LLMA-1:7 composite membranes designed in this study demonstrated superior overall performance, compared to the majority of the previously reported 2D membranes. This research is expected to establish a solid foundation for the application of 2D MXene membranes in the field of water treatment.
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MATERIALS CHEMISTRY AND PHYSICS
·
2025
·
IF 4.7
Ruofan Wang,Yanfu Yan,Wenjun Li,Zhiming Li
Cu–Al soft soldering plays a crucial role in the fabrication of Cu–Al composites. In this study, a new rosin-type flux for Cu–Al direct soldering was synthesized, and G-1 (Sn42Bi58 paste) and G-2 (Sn64.7Bi35Ag0.3 paste) soft soldering pastes were prepared. The results of flux physicochemical tests are as follows: density 1.11 g/cm 3 , pH 5.2, viscosity 32 Pa s, and non-corrosive to the copper plate. These are in line with the requirements for soldering applications. The wettability test results show that G-1 and G-2 displayed good wettability on the Cu and Al plates. This is in line with the standard Cu–Al soft soldering paste. The mechanical property test showed that G-2 had better mechanical properties than G-1, with a tensile strength of 112.57 MPa. SEM revealed that the IMC (intermetallic compound) layer of G-1 was flatter than that of G-2. This is closely related to the fact that the Ag in Sn64.7Bi35Ag0.3 powders can reduce the enrichment of metallic Bi and refine the grains.
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APPLIED CATALYSIS B-ENVIRONMENTAL
·
2025
·
IF 21.1
Jingjing Liu,Mengyuan Zhang,Diru Liu,Yunbo Yu,Guangyan Xu,Hong He
Ammonia selective catalytic reduction (NH 3 -SCR) of nitrogen oxides (NO x ) is a widely adopted method for controlling NO x emissions. However, achieving superior low-temperature activity while maintaining high N 2 selectivity over a broad temperature range remains a major challenge. In this study, a novel mesoporous manganese–titanium–aluminum (Mn-Ti-MA-S) composite oxide catalyst was synthesized by a modified evaporation-induced self-assembly method. The incorporation of Mn and Ti into mesoporous alumina (MA) framework significantly optimized the redox-acidic properties of the Mn-Ti-MA catalyst, with Mn in a highly dispersed state with fully exposed microcrystalline structures. Subsequent sulfur treatment further transformed the Lewis acid sites into Brønsted acid sites, shifting the reaction pathway from a Lewis acid site-dominated to Brønsted acid site-dominated mechanism. This strategy successfully overcame the conventional trade-off between low-temperature activity and high-temperature N 2 selectivity in NH 3 -SCR catalysts. Consequently, the optimized Mn-Ti-MA-S catalyst exhibited excellent catalytic performance, achieving both NO x conversion and N 2 selectivity above 90 % over a wide temperature range (104–400 °C). This work highlights a synergistic strategy that integrates redox and acid sites engineering with reaction pathway regulation, enabling the development of highly efficient NH 3 -SCR catalysts.
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APPLIED SURFACE SCIENCE
·
2025
·
IF 6.9
Xihui Cheng,Pengcheng Wang,Jiwei Li,Na Wang
In the field of human thermal comfort management, the development of functional textiles plays a critical role in enhancing human health and energy efficiency. Although significant progress has been made in human thermal management textiles, the construction of radiative cooling textiles with superior wearing comfort remains a considerable challenge. In this work, we present a trilayer-structured fabric composed of an electrospun polyvinylidene fluoride-hexafluoropropylene/hexagonal boron nitride (PVDF-HFP/h-BN) nanofibrous membrane (NFM) as the underlying layer, a magnetron sputtered aluminum (Al) film as the intermediate layer, and a sprayed JF-6011 coating as the upper layer. The obtained composite JF-Al 20 @P/h-BN 7.5 NFM features a well-regulated micro-nano porous structure and distinctive optical properties, achieving a solar reflectance of 94.33 % and an atmospheric window emissivity of 92.63 %. Under a solar irradiance of approximately 950 W/m 2 , the skin simulator covered with the JF-Al 20 @P/h-BN 7.5 NFM showed temperature reductions of 13.5, 13.3, and 8 °C compared to those covered with commercial cotton, nylon, and polyester fabrics, respectively. Additionally, the composite NFM possesses unidirectional moisture transport capabilities while maintaining excellent air permeability (331.75 mm/s) and moisture vapor transmission rate (7.98 kg/m 2 /D). This study provides valuable insights into the design of thermally comfortable textiles for high-temperature environments.
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ECOTOXICOLOGY AND ENVIRONMENTAL SAFETY
·
2025
·
IF 6.1
Fangjing Xiao,Guibin Jiang,Duo Bu,Jianjie Fu,Xiaomei Cui,Qiangying Zhang
A porous aluminum–cerium (Al/Ce) composite oxide was innovatively synthesized via a one-step, template-free evaporation–pyrolysis route, enabling in-situ formation of sulfate-templated mesopores and dual-functional –OH/SO 4 2 ⁻ sites. Designed to address the severe ion interference of geothermal water, this bifunctional adsorbent achieved rapid, simultaneous removal of arsenic (As) and fluoride (F⁻) with high efficiencies (93.8 % As, 91.5 % F⁻) within 15 min. Maximum adsorption capacities reached 251 mg/g (As) and 297 mg/g (F⁻), following pseudo-second-order kinetics and Freundlich isotherms. Thermodynamic analysis confirmed spontaneous, endothermic chemisorption. Structural characterizations (FT-IR, XRD, XPS) revealed ion exchange and surface complexation mechanisms via formation of Al–F, Ce–F, and Ce–O–As bonds. Remarkably, in real geothermal matrices rich in competing ions, removal efficiencies exceeded 96 %, underscoring the composite's strong anti-interference performance. This study demonstrates a scalable, environmentally friendly strategy for fabricating robust, synergistic adsorbents tailored for complex wastewater treatment.
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JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS
·
2025
·
IF 3
Md Mostafezur Rahman,Shuai-Wen Ding,Mohanraj Kumar,Wei Zhang,Jih-Hsing Chang
Magnetic nanoparticles (MNPs) with temperature-dependent heating behavior offer a promising strategy for self-regulated magnetic induction hyperthermia (MIH) in cancer treatment. This study simulates the temperature-dependent heating performance of Al-doped Zn Mn ferrite nanoparticles (Zn 0.5 Mn 0.5 Al x Fe 2-x O 4 ) in a human liver tumor model, using experimentally validated parameters from previous characterization. The model evaluates in-tumor heating under physiological conditions, focusing on temperature rise, spatial uniformity, and thermal stability. The results confirm that MNPs with lower Curie temperatures (T C ) offer better temperature control, while higher-T C particles enable more efficient heating at reduced concentrations. Experimental validation using magnetic hydrogel phantoms demonstrated good agreement with simulation predictions, with temperature deviations within ±1.5 °C. These findings highlight the importance of incorporating temperature-dependent specific loss power (SLP) behavior for accurate modeling of hyperthermia outcomes and provide a practical framework for optimizing MNP selection and dosage for safe and effective treatment.
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